Carrier 48EZ(N)-A Install Duct Connections, Configuring Units for Downflow Vertical Discharge

Page 9

Step 9 — Install Duct Connections

The unit has duct flanges on the supply- and return-air openings on the side and bottom of the unit. For downshot applications, the ductwork connects to the roof curb (See Fig. 2 and 3 for connection sizes and locations).

Configuring Units for Downflow (Vertical) Discharge

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system, always turn off main power to system and install lockout tag. There may be more than one disconnect switch.

1.Open all electrical disconnects before starting any service work.

2.Remove horizontal (metal) duct covers to access vertical (downflow) discharge duct knockouts in unit basepan. (See Fig. 8.)

!CAUTION

PROPERTY DAMAGE HAZARD

Failure to follow this caution may result in property damage.

Collect ALL screws that were removed. Do not leave screws on rooftop as permanent damage to the roof may occur.

To remove downflow return and supply knockout covers, break front and right side connecting tabs with a screwdriver and hammer. Push cover down to break rear and left side tabs.

3.

Use flexible transition between rigid ductwork and unit to

 

 

prevent transmission of vibration. The transition may be

 

 

screwed or bolted to duct flanges. Use suitable gaskets to

 

 

ensure weather tight and airtight seal.

 

4.

All units must have field-supplied filters or accessory filter

 

 

rack installed in the return-air side of the unit.

 

 

Recommended sizes for filters are shown in Table 1.

 

5.

Size all ductwork for maximum required airflow (either

 

 

heating or cooling) for unit being installed. Avoid abrupt

 

 

duct size increases or decreases or performance may be

 

 

affected.

 

6.

Adequately insulate and weatherproof all ductwork located

 

 

outdoors. Insulate ducts passing through unconditioned

 

 

space, and use vapor barrier in accordance with latest issue

 

 

of Sheet Metal and Air Conditioning Contractors National

 

 

Association (SMACNA) and Air Conditioning Contractors

 

 

of America (ACCA) minimum installation standards for

 

 

heating and air conditioning systems. Secure all ducts to

 

 

building structure.

 

7.

Flash, weatherproof, and vibration-isolate all openings in

A

 

building structure in accordance with local codes and good

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48EZ

 

building practices.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: These panels are held in place with tabs similar to an electrical knockout. Reinstall horizontal duct covers (Fig. 8) shipped on unit from factory. Insure openings are air and watertight.

NOTE: The design and installation of the duct system must be in accordance with the standards of the NFPA for installation of nonresidence-type air conditioning and ventilating systems, NFPA 90A or residence-type, NFPA 90B; and/or local codes and ordinances.

Horizontal Duct Covers

Basepan Downflow (Vertical) Supply Knockout

A09061

Basepan Downflow (Vertical) Return Knockout

Adhere to the following criteria when selecting, sizing, and installing the duct system:

1.Units are shipped for horizontal duct installation (by removing duct covers).

2.Select and size ductwork, supply-air registers, and return-air grilles according to American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) recommendations.

A09060

Fig. 8 - Supply and Return Duct Opening

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Contents Safety Considerations Table of ContentsIntroduction Receiving and InstallationCheck Equipment Provide Unit Support48EZ-A24-36 Unit Dimensions 48EZ-A42-60 Unit Dimensions Number Roof Curb DimensionsProvide Clearances Field Fabricate DuctworkRig and Place Unit InspectionInstall Gas Piping Install Flue HoodConnect Condensate Drain Rigging/Lifting of Unit See FigSediment Trap Fire or Explosion HazardConfiguring Units for Downflow Vertical Discharge Install Duct ConnectionsPhysical Data Unit 48EZ-A Physical Data Unit 48EZ-A Cont’d Maximum Gas Flow CapacityHeating Inputs Special Procedures for 208-V Operation Install Electrical ConnectionsHigh-Voltage Connections Unit Component Damage HazardPRE-START-UP Balance Point Setting-Thermidistat or Hybrid ThermostatControl Voltage Connections Transformer ProtectionSTART-UP Start-up Heating and Make Adjust- mentsCheck for Refrigerant Leaks Unit Sequence of OperationAdjust Gas Input Check Gas InputUnit Damage Hazard Start-up Cooling and Make Adjust- ments Indoor Airflow and Airflow Adjustments Checking and Adjusting Refrigerant ChargeGas Heating Fan Speed Set-up Unit Operation HazardTwo Cooling Fan Speeds Set-up Dehumidification feature used Continuous Fan OperationColor Coding for Indoor Fan Motor Leads Dry Coil Air Delivery* Horizontal Unit 48EZ-A24-60 Unit Heating Rise MotorRange Speed Color Dry Coil Air Delivery* Horizontal Discharge Unit 48EZ-A24-60 1354 1290 1226 1158 1102 1046 981 918 843 55oF Heating Rise Medium1 48EZ ---,NA48090 48EZ ---,NA48130 Unit Heating Rise Motor Wire Unit Standard CFM Scfm Size Horizontal and Downflow Filter Pressure Drop Table IN. W.CDownflow Cooling Standard CFM Scfm Economizer + Tons Cooling Standard CFM Scfm48EZ a 208/230-1-60 Ladder Wiring Diagram, Unit 48EZ-A 208/230-3-60 Connection Wiring Diagram, Unit 48EZ-A Cont. 208/230-3-60 Ladder Wiring Diagram, Unit 48EZ-A Cooling Charging Table-Subcooling Cleaning the Blower Motor and Wheel MaintenanceAir Filter Indoor Blower and MotorInduced Draft combustion air Blower Assembly Limit SwitchBurner Ignition Main BurnersElectrical Controls and Wiring Outdoor FanRefrigerant Circuit Loss of Charge Switch Pressure SwitchesGas Input Indoor AirflowHigh-Pressure Switch Copeland Scroll Compressor Puron RefrigerantExplosion Hazard Unit Operation and Safety Hazard Refrigerant SystemCompressor Oil Troubleshooting START-UP ChecklistPuronr R-410A Quick Reference Guide Symptom Cause Remedy Troubleshooting Guide Cooling or Heat Pump Heating ModeTroubleshooting Guide-Heating Troubleshooting Guide-LED Error CodesLED OFF Remove and Store in Job Files TemperaturesPreliminary Information Model no III. START-UP Electrical Supply Voltage Compressor Amps