Carrier 48EZ(N)-A Introduction, Receiving and Installation, Check Equipment, Provide Unit Support

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48EZ -- A

es which may result in minor personal injury or product and prop- erty damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Before installing or servicing system, always turn off main power to system and install lockout tag. There may be more than one disconnect switch. Turn off accessory heater power switch if applicable.

!WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK AND CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury, death or property damage.

A qualified installer or agency must use only factory-authorized kits or accessories when modifying this product.

!CAUTION

CUT HAZARD

Failure to follow this caution may result in personal injury.

When removing access panels (see Fig. 18) or performing maintenance functions inside your unit, be aware of sharp sheet metal parts and screws. Although special care is taken to reduce sharp edges to a minimum, be extremely careful when handling parts or reaching into the unit.

INTRODUCTION

The 48EZ-A unit (see Fig. 1) is a fully self-contained, combination Category I gas heating/electric heating and cooling unit designed for outdoor installation (See Fig. 2 and 3 for unit dimensions). All unit sizes have return and discharge openings for both horizontal and downflow configurations, and are factory shipped with all downflow duct openings covered. Units may be installed either on a rooftop, or on a cement slab (See Fig. 4 for roof curb dimensions).

In gas heating mode, this unit is designed for a minimum continuous return-air temperature of 55_F (13_C) db and a maximum continuous return-air temperature of 80_F (27_C) db. Failure to follow these return-air temperature limits may affect reliability of heat exchangers, motors, and other components.

Models with an N in the fifth position of the model number are dedicated Low NOx units designed for California installations. These models meet the California maximum oxides of nitrogen (NOx) emissions requirements of 40 nanograms/joule or less as shipped from the factory and must be installed in California Air Quality Management Districts or any other regions in North America where a Low NOx rule exists.

RECEIVING AND INSTALLATION

Step 1 — Check Equipment

IDENTIFY UNIT

The unit model number and serial number are stamped on the unit information plate. Check this information against shipping papers.

INSPECT SHIPMENT

Inspect for shipping damage before removing packaging materials. If unit appears to be damaged or is torn loose from its anchorage, have it examined by transportation inspectors before removal.

Forward claim papers directly to transportation company. Manufacturer is not responsible for any damage incurred in transit. Check all items against shipping list. Immediately notify the nearest equipment distribution office if any item is missing. To prevent loss or damage, leave all parts in original packages until installation.

If the unit is to be mounted on a curb in a downflow application, review Step 9 to determine which method is to be used to remove the downflow panels before rigging and lifting into place. The panel removal process may require the unit to be on the ground.

Step 2 — Provide Unit Support

For hurricane tie downs, contact distributor for details and PE (Professional Engineering) Certificate if required.

ROOF CURB

Install accessory roof curb in accordance with instructions shipped with curb (See Fig. 4). Install insulation, cant strips, roofing, and flashing. Ductwork must be attached to curb.

IMPORTANT: The gasketing of the unit to the roof curb is critical for a water tight seal. Install gasketing material supplied with the roof curb. Improperly applied gasketing also can result in air leaks and poor unit performance.

Curb should be level to within 1/4 in. (6 mm). This is necessary for unit drain to function properly. Refer to accessory roof curb installation instructions for additional information as required.

Installation on older “G” series roof curbs.

Two accessory kits are available to aid in installing a new “G” series unit on an old “G” roof curb.

1.Accessory kit number CPADCURB001A00, (small chassis) and accessory kit number CPADCURB002A00, (large chassis) includes roof curb adapter and gaskets for the perimeter seal and duct openings. No additional modifications to the curb are required when using this kit.

2.An alternative to the adapter curb is to modify the existing curb by removing the outer horizontal flange and use accessory kit number CPGSKTKIT001A00 which includes spacer blocks (for easy alignment to existing curb) and gaskets for the perimeter seal and duct openings. This kit is used when existing curb is modified by removing outer horizontal flange.

!CAUTION

UNIT/STRUCTURAL DAMAGE HAZARD

Failure to follow this caution may result in property damage.

Ensure there is sufficient clearance for saw blade when cutting the outer horizontal flange of the roof curb so there is no damage to the roof or flashing.

SLAB MOUNT

Place the unit on a solid, level concrete pad that is a minimum of 4 in. (102 mm) thick with 2 in. (51 mm) above grade. The slab should be flush on the compressor end of the unit (to allow condensate drain installation) and should extend 2 in. (51 mm) on the three remaining sides of the unit. Do not secure the unit to the slab except when required by local codes.

Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier.

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Contents Table of Contents Safety ConsiderationsCheck Equipment Receiving and InstallationIntroduction Provide Unit Support48EZ-A24-36 Unit Dimensions 48EZ-A42-60 Unit Dimensions Roof Curb Dimensions NumberRig and Place Unit Field Fabricate DuctworkProvide Clearances InspectionConnect Condensate Drain Install Flue HoodInstall Gas Piping Rigging/Lifting of Unit See FigFire or Explosion Hazard Sediment TrapInstall Duct Connections Configuring Units for Downflow Vertical DischargePhysical Data Unit 48EZ-A Heating Inputs Physical Data Unit 48EZ-A Cont’dMaximum Gas Flow Capacity High-Voltage Connections Install Electrical ConnectionsSpecial Procedures for 208-V Operation Unit Component Damage HazardControl Voltage Connections Balance Point Setting-Thermidistat or Hybrid ThermostatPRE-START-UP Transformer ProtectionCheck for Refrigerant Leaks Start-up Heating and Make Adjust- mentsSTART-UP Unit Sequence of OperationUnit Damage Hazard Adjust Gas InputCheck Gas Input Start-up Cooling and Make Adjust- ments Gas Heating Fan Speed Set-up Checking and Adjusting Refrigerant ChargeIndoor Airflow and Airflow Adjustments Unit Operation HazardColor Coding for Indoor Fan Motor Leads Two Cooling Fan Speeds Set-up Dehumidification feature usedContinuous Fan Operation Range Speed Color Dry Coil Air Delivery* Horizontal Unit 48EZ-A24-60Unit Heating Rise Motor Dry Coil Air Delivery* Horizontal Discharge Unit 48EZ-A24-60 1354 1290 1226 1158 1102 1046 981 918 843 55oF Heating Rise Medium1 48EZ ---,NA48090 48EZ ---,NA48130 Unit Heating Rise Motor Wire Downflow Cooling Standard CFM Scfm Economizer + Tons Horizontal and Downflow Filter Pressure Drop Table IN. W.CUnit Standard CFM Scfm Size Cooling Standard CFM Scfm48EZ a 208/230-1-60 Ladder Wiring Diagram, Unit 48EZ-A 208/230-3-60 Connection Wiring Diagram, Unit 48EZ-A Cont. 208/230-3-60 Ladder Wiring Diagram, Unit 48EZ-A Cooling Charging Table-Subcooling Air Filter MaintenanceCleaning the Blower Motor and Wheel Indoor Blower and MotorBurner Ignition Limit SwitchInduced Draft combustion air Blower Assembly Main BurnersRefrigerant Circuit Electrical Controls and WiringOutdoor Fan Gas Input Pressure SwitchesLoss of Charge Switch Indoor AirflowExplosion Hazard High-Pressure SwitchCopeland Scroll Compressor Puron Refrigerant Compressor Oil Unit Operation and Safety HazardRefrigerant System Puronr R-410A Quick Reference Guide TroubleshootingSTART-UP Checklist Troubleshooting Guide Cooling or Heat Pump Heating Mode Symptom Cause RemedyLED OFF Troubleshooting Guide-HeatingTroubleshooting Guide-LED Error Codes Preliminary Information Model no TemperaturesRemove and Store in Job Files III. START-UP Electrical Supply Voltage Compressor Amps