Carrier 48EZ(N)-A Troubleshooting Guide Cooling or Heat Pump Heating Mode, Symptom Cause Remedy

Page 39

Table 12 – Troubleshooting Guide - Cooling or Heat Pump Heating Mode

 

 

 

SYMPTOM

CAUSE

REMEDY

 

Power Failure

Call power company.

 

Fuse blown or circuit breaker tripped

Replace fuse or reset circuit breaker.

Compressor and Outdoor fan will not

Defective thermostat, contactor, transformer, or control

Replace component.

relay

start.

 

Insufficient line voltage

Determine cause and correct.

 

 

Incorrect or faulty wiring

Check wiring diagram and rewire correctly.

 

Thermostat setting too high

Lower thermostat setting below room temperature.

 

Faulty wiring or loose connections in compressor circuit

Check wiring and repair or replace.

 

Compressor motor burned out, seized, or internal over-

Determine cause Replace compressor.

Compressor will not start but Outdoor

load open

 

fan runs.

 

 

Defective run/start capacitor, overload, start relay

Determine cause and replace.

 

One leg of 3---phase power dead

Replace fuse or reset circuit breaker. Determine

 

cause.

 

 

Three ---phase scroll compressor makes

Scroll compressor is rotating in the wrong direction

Correct the direction of rotation by reversing the

excessive noise, and there may

3---phase power leads to the unit.

be a low pressure differential.

 

 

 

 

Refrigerant overcharge or undercharge

Recover refrigerant, evacuate system, and recharge

 

to capacities shown on nameplate.

 

 

 

Defective compressor

Replace and determine cause.

Compressor cycles (other than normally

Insufficient line voltage

Determine cause and correct.

Blocked Outdoor

Determine cause and correct.

satisfying thermostat).

 

 

Defective run/start capacitor, overload or start relay

Determine cause and replace.

 

Defective thermostat

Replace thermostat.

 

Faulty Outdoor ---fan motor or capacitor

Replace.

 

Damaged reversing valve

Determine cause and correct

 

Restriction in refrigerant system

Locate restriction and remove.

 

Dirty air filter

Replace filter.

 

Unit undersized for load

Decrease load or increase unit size.

 

Thermostat set too low

Reset thermostat.

 

Low refrigerant charge

Locate leak, repair, and recharge.

Compressor operates continuously.

Mechanical damage in compressor.

Replace compressor.

Air in system

Recover refrigerant, evacuate system, and recharge.

 

 

 

Check defrost time settings, Reset as necessary

 

Frosted coil with incorrect defrost operation

Check defrost temperature switch, Replace as nec-

 

 

essary

 

Outdoor coil dirty or restricted

Clean coil or remove restriction .

 

Dirty air filter

Replace filter.

Excessive head pressure.

Dirty Indoor or Outdoor coil

Clean coil.

Refrigerant overcharged

Recover excess refrigerant.

 

Air in system

Recover refrigerant, evacuate system, and recharge.

 

Indoor or Outdoor air restricted or air short---cycling

Determine cause and correct.

Head pressure too low.

Low refrigerant charge

Check for leaks, repair, and recharge.

Compressor IPR leaking

Replace compressor.

 

Restriction in liquid tube

Remove restriction.

 

High heat load

Check for source and eliminate.

Excessive suction pressure.

Compressor IPR leaking

Replace compressor.

Refrigerant overcharged

Recover excess refrigerant.

 

 

Reversing valve hung up or leaking internally

Replace valve

 

Dirty air filter

Replace Filter.

 

Low refrigerant charge

Check for leaks, repair, and recharge.

 

Metering device or low side restricted

Remove source of restriction.

 

Insufficient Indoor airflow

Increase air quantity. Check filter — replace if neces-

Suction pressure too low.

sary.

 

Temperature too low in conditioned area

Reset thermostat.

 

 

Outdoor ambient below 55°F (12.8°C)

Install low---ambient kit.

 

Field---installed filter ---drier restricted

Replace.

 

(Heat) Outdoor coil frosted

Move timer on control board to 30 minutes between

 

defrost cycles

 

 

Compressor runs but outdoor fan does

NC (normally closed) contacts on defrost board open

Check condition of relay on board Replace if neces-

not

sary

 

48EZ -- A

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Contents Safety Considerations Table of ContentsProvide Unit Support Receiving and InstallationIntroduction Check Equipment48EZ-A24-36 Unit Dimensions 48EZ-A42-60 Unit Dimensions Number Roof Curb DimensionsInspection Field Fabricate DuctworkProvide Clearances Rig and Place UnitRigging/Lifting of Unit See Fig Install Flue HoodInstall Gas Piping Connect Condensate DrainSediment Trap Fire or Explosion HazardConfiguring Units for Downflow Vertical Discharge Install Duct ConnectionsPhysical Data Unit 48EZ-A Physical Data Unit 48EZ-A Cont’d Maximum Gas Flow CapacityHeating Inputs Unit Component Damage Hazard Install Electrical ConnectionsSpecial Procedures for 208-V Operation High-Voltage ConnectionsTransformer Protection Balance Point Setting-Thermidistat or Hybrid ThermostatPRE-START-UP Control Voltage ConnectionsUnit Sequence of Operation Start-up Heating and Make Adjust- mentsSTART-UP Check for Refrigerant LeaksAdjust Gas Input Check Gas InputUnit Damage Hazard Start-up Cooling and Make Adjust- ments Unit Operation Hazard Checking and Adjusting Refrigerant ChargeIndoor Airflow and Airflow Adjustments Gas Heating Fan Speed Set-upTwo Cooling Fan Speeds Set-up Dehumidification feature used Continuous Fan OperationColor Coding for Indoor Fan Motor Leads Dry Coil Air Delivery* Horizontal Unit 48EZ-A24-60 Unit Heating Rise MotorRange Speed Color Dry Coil Air Delivery* Horizontal Discharge Unit 48EZ-A24-60 1354 1290 1226 1158 1102 1046 981 918 843 55oF Heating Rise Medium1 48EZ ---,NA48090 48EZ ---,NA48130 Unit Heating Rise Motor Wire Cooling Standard CFM Scfm Horizontal and Downflow Filter Pressure Drop Table IN. W.CUnit Standard CFM Scfm Size Downflow Cooling Standard CFM Scfm Economizer + Tons48EZ a 208/230-1-60 Ladder Wiring Diagram, Unit 48EZ-A 208/230-3-60 Connection Wiring Diagram, Unit 48EZ-A Cont. 208/230-3-60 Ladder Wiring Diagram, Unit 48EZ-A Cooling Charging Table-Subcooling Indoor Blower and Motor MaintenanceCleaning the Blower Motor and Wheel Air FilterMain Burners Limit SwitchInduced Draft combustion air Blower Assembly Burner IgnitionElectrical Controls and Wiring Outdoor FanRefrigerant Circuit Indoor Airflow Pressure SwitchesLoss of Charge Switch Gas InputHigh-Pressure Switch Copeland Scroll Compressor Puron RefrigerantExplosion Hazard Unit Operation and Safety Hazard Refrigerant SystemCompressor Oil Troubleshooting START-UP ChecklistPuronr R-410A Quick Reference Guide Symptom Cause Remedy Troubleshooting Guide Cooling or Heat Pump Heating ModeTroubleshooting Guide-Heating Troubleshooting Guide-LED Error CodesLED OFF III. START-UP Electrical Supply Voltage Compressor Amps TemperaturesRemove and Store in Job Files Preliminary Information Model no