Desa BC115DT, BC55CT, BC165DT, UKC115DT, UKC70ET Fuel and AIR Line Replacement and Proper Routing

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SERVICE PROCEDURES

Continued

FUEL AND AIR LINE REPLACEMENT AND PROPER ROUTING

1.Remove upper shell (see Upper Shell Re- moval, page 10).

2.Remove side cover screws using 5/16" nut driver (see Figure 19 or 20, page 11).

3.Remove side cover.

4.Inspect fuel and air line hoses for cracks and/or holes. If fuel line hose is damaged, disconnect from nozzle adapter (see Figure 23 or 24) and from fuel filter (see Fuel Filter, page 11). If air line hose is damaged, disconnect from nozzle adapter (see Figure 23, page 12 or Figure 24, page 13) and from barb fitting on pump end cover (see Figure 27).

5.Install new air and/or fuel line. Attach one end of air line hose to barb fitting on pump end cover (see Figure 27) and the other end to nozzle adapter (see Figure 23, page 12 or Figure 24, page 13). Attach one end of fuel line hose to fuel filter (see Fuel Filter, page 11) and the other end to nozzle adapter (see Figure 23, page 12 or Figure 24, page 13).

Note: Route hoses as shown in Figure 23, page 12 or Figure 24, page 13, according to model. Hoses are not to touch photocell bracket.

6.Replace side cover.

7.Replace upper shell and fan guard (see Upper Shell Removal, page 10).

Pump End Cover

Barb Fitting

Barb

 

 

Fitting

 

 

Air Hose

 

 

40/55/70 Models

115/165 Models

Figure 27 - Air Hose to Barb Fitting

PUMP ROTOR (Procedure if Rotor is Binding)

1.Remove upper shell (see Upper Shell Re- moval, page 10).

2.Remove filter end cover screws using 5/16" nut driver (see Figure 28 or 29).

3.Remove filter end cover and air filters.

4.Remove pump plate screws using 5/16" nut-driver.

5.Remove pump plate.

6.Remove rotor, insert, and blades (see Figure 28 or 29).

7.Check for debris in pump. If debris is found, blow out with compressed air.

8.Install insert and rotor.

9.Check gap on rotor. Adjust to .076/.101 mm (.003"/.004") if needed (see Figure 30, page 15). Note: Rotate rotor one full turn to ensure the gap is .076/.101 mm (.003"/.004") at tightest position. Adjust if needed.

10.Install blades, pump plate, air filters, and filter end cover.

11.Replace fan guard and upper shell (see Upper Shell Removal, page 10).

12.Adjust pump pressure (see Pump Pressure Adjustment, page 11).

Blade

 

Air Intake

 

Pump Filter

 

Plate

Filter

 

 

 

 

End

 

 

Cover

Insert Rotor

 

 

Air Output Filter

 

Figure 28 - Rotor Location, 40/55/70

Models

 

 

Blade

 

 

Pump Plate

 

 

Air

 

 

Intake

 

 

Filter

Insert

 

 

Rotor

 

 

Air Output Filter

 

 

Filter End Cover

 

 

Figure 29 - Rotor Location, 115/165

Models

 

 

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116170-01A

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Contents Table of Contents Safety Information Unpacking Product IdentificationTheory of Operation FuelsVentilation For 115 and 165 Models only AssemblyFor 40, 55 and 70 Models only Tools NeededTo Stop Heater OperationTo Start Heater To Restart HeaterSTORING, Transporting or Shipping Replace drain plug if providedFault Condition Possible Cause Remedy Preventative Maintenance ScheduleTroubleshooting Dirty fuel filter Ment, Control assembly Defective ignitorAssembly Sembly Obstruction in nozzleFAN Service ProceduresUpper Shell Removal AIR OUTPUT, AIR Intake and LintReplace filter end cover Pump Pressure AdjustmentFuel Filter Ignitor Replace combustion chamberPlace plastic hex-body into vise and lightly tighten Nozzle AssemblyReplace fan see Fan, Fuel and AIR Line Replacement and Proper Routing Pump Rotor Procedure if Rotor is BindingSpecifications Model Size 115 165Illustrated Parts Breakdown Models BC40 and RC40Parts List NTC-4CModels BC55CT, RC55CT, UKC55CT, BC70ET, RC70ET and UKC70ET See 39 13 Wire Not Shown Connects T-stat to Ignition Control Assembly Burner Head Assembly FHPF3-6CFHPF3-5C Wheels and Handle Parts List NTC-3BZWiring Diagrams Wiring DiagramsThermostat KIT HA1210 AccessoriesIgnition Control Assembly Photocell Tester HA1170 AIR Gauge KIT HA1180116170-01A Warranty and Repair Service Keep this WarrantyTable DES Matières Remplir pour vos dossiersLA Sécurité Alimentation en carburantDéballage Identification DU ProduitLa production dune odeur particulière CarburantsThéorie DE Fonctionnement Cas dextinction de la flammePour LES Modèles 115 ET AssemblagePour LES Modèles 40, 55 ET 70 Uniquement Outils nécessairesPour Arrêter Lappareil DE Chauffage FonctionnementPour Allumer Lappareil DE Chauffage Pour Rallumer Lappareil DE ChauffageRemettez le bouchon de vidange en place si nécessaire Entreposage Transport OU ExpéditionRéinitialisation de lappareil de chauffage Dépannage État DE LA Panne Cause Possible SolutionCalendrier Dentretien Préventif Réservoir Du kérosène Sallume pas Mauvaise pression Photoélectrique mal installéPas de carburant dans le PompeFiltres DE Sortie DAIR, DE Retrait DE LA Partie Supérieure DE LhabillageVentilateur Prise Dair ET DE PeluchesRemplacez le couvercle des filtres Ajustement DE LA Pression DE LA PompeFiltre À Carburant Important ne huilez pas les filtres. Filtre de prise dairAllumeur Assemblage DE LA Buse DaérationRotor DE Pompe Procédure si le rotor se bloque Tuyau de la conduite dair etAssemblage DE Commande DE Lallumeur Taille du modèle 115 165VUE Détaillée DES Pièces Modèles BC40 ET RC40Liste DES Pièces Modèles BC55CT, RC55CT, UKC55CT, BC70ET, RC70ET ET UKC70ET Voir Modèles De la commande dallumage ou au thermostat si présent Assemblage DE Tête DE Brûleur Vis102001-30 Moteur 079975-02 Corps de pompe Liste DE Pièces DES Roues ET DE LA Poignée Diagrammes DE Câblage De la commande ’allumeurPRÊT-À-MONTER DE Roues ET DE Poignée Renforcées HA1202 AccessoiresPRÊT-À-MONTER DE LA Jauge Dair HA1180 Prêt À Monter Pour Thermostat HA1210116170-01A Service DE Garantie ET DE Réparation Conservez Cette Garantie