Quadra-Fire CASTILE-CCR, CASTILE-MBK, CASTILE-CLG Reference Materials, Component Function

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Castile Pellet Stove

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reference Materials

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Component Function

 

When describing the location of a component,

 

 

 

 

 

 

 

 

 

 

it is always AS YOU FACE THE FRONT OF

 

 

A.11

 

 

 

 

 

 

1. Control Box

 

 

 

 

THE APPLIANCE.

 

 

a. The control box is located on lower left side of

 

 

 

 

7.

Heat Exchangers

 

appliance, behind the left side panel and above the

 

vacuum switch.

 

 

 

The heat exchangers transfer hot air from the exhaust system

 

b. There is a light located inside of the control box. The

into convecton air. Remove the stainless steel top baffle to

 

internal light will turn green when the appliance has

access the heat exchangers. There are 2 clean out rods

 

reached a temperature of 175οF (79°C) in the firepot.

located under the heat exchangers.

 

and will turn red when it reaches 600oF (315°C).

8. Heat Output Switch

 

c. There is also an internal blue light located in the upper

 

The heat output switch is located on the upper right rear

 

left corner of the control box. When you plug in the

 

corner. The funtion of the heat ouput switch is to regulate

 

appliance the blue light will automatically start blinking

 

the burn rates; low, medium and high settings.

 

6 times in a row for 60 seconds and then will stop.

 

9.

Igniter

 

 

 

 

 

 

 

NOTE:

 

 

 

The igniter is mounted on the base of the firepot. Combustion

 

Do NOT open the control box. This will void the

 

air travels over the red hot igniter creating super heated air

 

warranty. FolIow proper shutdown procedures first if

 

that ignites the pellets.

 

you need to plug in or remove the control box.

 

10. Junction Box And Wiring Harness

 

 

 

 

 

 

 

2. Convection Blower

 

 

The junction box is located on the right side of the appliance,

 

 

 

behind the right side panel. The junction box and wiring

 

The convection blower is mounted at the bottom rear of the

harness are replaced as one component.

 

 

 

 

 

 

appliance. There are 2 impellers, one on each side of the

11.

Power Supply

 

motor. The convection blower pushes heated air through the

The power outlet is located on the lower right rear corner.

 

heat exchange system into the room.

 

 

 

 

 

Check the wall receptacle for 120 volt, 60 Hz (standard

 

3. Exhaust Blower

 

 

 

 

 

 

 

current). Make sure the outlet is grounded and has the correct

 

The exhaust blower is located on the right side of appliance.

polarity. A good surge protector is recommended.

 

 

 

 

 

 

The exhaust blower is designed to pull the exhaust from the

12.

Red Call Light

 

appliance and push it out through the venting system.

The red call light is on the front of the junction box, behind

 

4. Feed System

 

 

 

 

 

 

 

the control box. The function of the red call light is to indicate

 

The feed system is located on the right side of the appliance

that the thermostat is calling for heat.

 

 

 

 

 

 

and can be removed as an entire assembly. The assembly

13.

Reset Button

 

includes the feed motor, mounting bracket, bearing and feed

The reset button is located on the back of the appliance on

 

spring (auger). The hollow feed spring (auger) pulls pellets

 

the upper right corner of the side panel under the heat output

 

up the feed tube from the hopper area and drops them down

 

control switch. The function of the button is to momentarily

 

the feed chute into the firepot.

 

 

 

 

 

open the thermostat circuit, which restarts the system.

 

5. Firepot

 

 

 

 

 

 

 

14.

Thermocouple

 

The firepot is made of high quality ductile iron and has a

 

The thermocouple is located on top of the firepot inside

 

cleaning pull-out rod. The floor of the firepot opens for

 

the thermocouple cover (ceramic protection tube). The

 

cleaning when you pull out the rod. Be sure that the floor

 

thermocouple sends a millivolt signal to the control box

 

returns to a completely closed position or your appliance will

 

indicating the preset temperatures of the green and red lights

 

not operate properly.

 

 

 

 

 

 

 

have been obtained.

 

6. Fuse

 

 

 

 

 

 

 

15.

Thermostat

 

 

 

 

 

 

The fuse is located on the front of the junction box on the

The appliance is designed to run on a 12 volt AC thermostat.

right side of appliance. The fuse will blow should a short

The heat anticipator should be set on the lowest setting

occur and shut off power to the appliance.

available.

 

Page 34

250-6422D

October 11, 2005

Image 34
Contents Castile Pellet Stove Castile Pellet Stove Location Back side of left side panelTable of Contents Listing and Code Approvals Appliance Location Design, Installation & Location Fire Safety ConsiderationsGetting Started Thermostat LocationInspect Appliance & Components and Pre-Use Check List Castile Pellet Stove Tools And Supplies NeededMeasuring Standards Fire Risk3Dimensions and Clearances Appliance DimensionsCastile Pellet Stove Clearances to Combustibles UL and ULC Castile Pellet Stove Hearth Pad Requirements UL and ULC Exception for Horizontal InstallationsHearth Pad Requirements Chimney and Exhaust Connection Vent InformationVenting Termination Requirements Example of 3 Elbow-Rear Vent Termination Calculaton Pipe Selection ChartCastile Pellet Stove Equivalent Feet of Pipe See FigureVenting Systems AlcoveDegree Straight OutCastile Pellet Stove Through The Wall Castile Pellet Stove Vertical Through The Wall & VerticalCastile Pellet Stove Masonry Alternate MasonryMobile Home 7Appliance Set-Up Outside Air Kit InstructionsInstalling the Top Vent Adapter Top Vent Adapter InstallationRear Vent and Rear Vent to Top Vent Adapter Installation Castile Pellet Stove Leg Leveling SystemOptional TOP LOG Castile Pellet Stove Thermostat Installation Operating Instructions Fuel Size And Material General Operating InformationCastile Pellet Stove Before Your First Fire Fire CharacteristicsFeed Rate Adjustment Instructions Starting Your First FireFrequently Asked Questions Castile Pellet Stove Iginition CyclesSymption TroubleshootingPossible Cause Corrective Action Page Page Types of Fuel Cleaning Ash Pan Frequency As needed10Maintaining & Servicing Your Appliance TaskCleaning Rods Heat Exchanger TubesCleaning Convection Blower Requires No Lubrication Cleaning the Exhaust Path Frequency As neededCleaning the Hopper Cleaning Exhaust Blower Requires No LubricationCastile Pellet Stove High Ash Fuel Content Maintenance SectionConvection Blower Replacement Exhaust Blower ReplacementIgniter Replacement Thumb ScrewGlass Replacement Reference Materials Component FunctionSnap Disc #1 Convection Blower 125F Vacuum SwitchWiring Harness See .1 below Snap Disc #2 Thermostat Override 175tFCastile Pellet Stove Component Locations Castile Pellet Stove Exploded Views Description Part NumberBeg. Manufacture Date September Part DescriptionCastile Pellet Stove Service Parts and Accessories Service PartsAccessories AppliancesService and Maintenance LOG Date of Service Performed By Description of ServiceCastile Pellet Stove Service and Maintenance LOG Cont’d Lifetime Warranty Castile Pellet Stove Warranty PolicyContact Information Telephone