Quadra-Fire CB1200-B Exhaust Blower Replacement Remove existing blower, Install new blower

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CB 1200 Pellet Stove

2.Exhaust Blower Replacement

Remove existing blower:

a. Use proper shut down procedures to shut down the appli- ance and let it completely cool and then unplug it.

b.Use an 11/32" wrench or nut driver to loosen and remove the (6) nuts holding motor mount plate to the blower housing on your stove.

c.Remove washer from beneath the terminal ring on the grounding wire.

d.Pull motor/mounting plate from blower housing.

e.Scrape off old gasketing material from blower housing.

Install new blower:

f.The blower and blower housing is shipped as a unit. It is necessary to separate them at this point if you are using the existing blower housing already installed on the appliance:

g.Follow steps 2 and 3 above. Discard or set aside the new blower housing.

h.Carefully remove gasketing from new housing and set onto the blower housing.

Re-install blower to blower housing:

i.Install blower on housing ensuring that wiring exits facing the 8 o’clock position. Place the washer and then the grounding wire on nearest mounting plate stud.

j.Use nuts removed in step b to secure blower to hous- ing.

k.Re-connect wiring (use jumper wire if necessary). Re- connect power supply.

F.Baffle Removal

1.Use proper shut down procedures to shut down the appliance and let it completely cool down.

2.Open right side panel and then open the door.

3.The 2 baffles are located at the top inside of firebox.

4.Place your hand on the baffle and slide it up and the bottom edge will fall down and then you can lift the baffle out. Repeat for the other side.

G. Igniter Replacement

Igniter Bracket

 

Thumb Screw

Igniter

Figure 33.1

1.Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplug it and remove the ash drawer.

2.Follow instructions to remove the ash drawer found on page 29. Remove the access plate directly above it by removing the 2 screws just below the ash catcher.

3.The wire leads to the igniter are connected to the wire harness with 1/4 inch male / female spade connectors. These wires will pull forward approximately 4 to 5 inches (102mm to 127mm). Disconnect the spade connections and remove the igniter from the chamber. Loosen the thumb screw and slide igniter out.

4.Install new igniter into the chamber and tighten the thumb screw. Re-connect the wires to the 2 leads with the spade connectors.

5.Remove right side panel and pull wire leads back toward the rear of the appliance to take-up the 4 to 5 inches (102mm to 107mm) previously pulled out. This will keep the wires out of the way of the ash drawer. Double check that the igniter wires are clear of any movement, i.e. ash drawer, firepot cleaning rod, etc.

6.Re-install the ash drawer and side panel and re-connect the power.

September 1, 2008

7014-082D

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Contents Hot glass will cause burns Classic BAY 1200 Pellet StoveCB 1200 Pellet Stove Testing Lab & Report NumberBehind left side curtain on outside of hopper wall Serial Number ModelTable of Contents Listing and Code Approvals Fire Safety Design, Installation & Location ConsiderationsGetting Started Appliance LocationInspect Appliance & Components and Pre-Use Check List CB 1200 Pellet Stove Tools And Supplies NeededAppliance Dimensions Dimensions and ClearancesCB 1200 Pellet Stove Clearances to Combustibles UL and ULC Exception for Horizontal Installations CB 1200 Pellet Stove Hearth Pad Requirements UL and ULCHearth Pad Requirements Vent Information Pipe Selection Chart CB 1200 Pellet Stove Equivalent Feet of PipeExample of 3 Elbow-Rear Vent Termination Calculaton Alcove 5Venting SystemsStraight Out DegreeCB 1200 Pellet Stove Through The Wall Through The Wall & Vertical CB 1200 Pellet Stove VerticalAlternate Masonry MasonryMobile Home Rear Installation Floor Installation Appliance Set-UpOutside Air Kit Instructions Rear Vent and Rear Vent to Top Vent Adapter Installation CB 1200 Pellet Stove Top Vent Adapter InstallationInstalling the Top Vent Adapter See FigureBrick Clip Installation CB 1200 Pellet Stove Optional Brick Set InstallationCharred Areas in the Back Installing Logo Nickel OnlyTop Log, Left RightCB 1200 Pellet Stove Thermostat Installation Door InstallationTo install door To adjust latchesFuel Size And Material General Operating Information Operating InstructionsStarting Your First Fire Feed Rate Adjustment InstructionsCB 1200 Pellet Stove Ignition Cycles Frequently Asked QuestionsTroubleshooting SymptomPossible Cause Corrective Action Page Page 10Maintaining & Servicing Your Appliance Quick Reference Maintenance ChartFrequency Daily Weekly Monthly Yearly Types of FuelCleaning Ash Pan Cleaning Firepot with Cleaning Rod & Firepot ScraperCleaning Heat Exchanger Chambers & Drop Tube Ash Removal from FireboxCleaning Exhaust Path Cleaning Beneath Heat ExchangerCleaning the Glass Cleaning the HopperPreparing Firebox for Non-Burn Season Frequency Yearly Cleaning the Top Vent AdapterConvection Blower Replacement CB 1200 Pellet Stove High Ash Fuel Content MaintenanceExhaust Blower Replacement Remove existing blower Install new blowerRe-install blower to blower housing Replacing Side Glass Glass ReplacementComponent Function & Location Reference MaterialsWiring Harness See .1 below Vacuum SwitchSnap Disc #1 Convection Blower 145F Snap Disc #2 Thermostat Override 200FCB 1200 Pellet Stove Component Locations Cleaning Rods Heat Exchanger TubesCB 1200 Pellet Stove Exploded Views Glass Size Center 13-7/8 wide x 11 highGlass Size Sides 8 wide x 11 high Nbr Description CB 1200 Pellet Stove Item # Parts Alphabetical Order CB 1200 Pellet Stove Service Parts and AccessoriesItem # Service Parts Alphabetical Order Appliance AccessoriesDate of Service Performed By Description of Service CB 1200 Pellet Stove Service And Maintenance LogCB 1200 Pellet Stove Homeowner’s Notes CONDITIONS, Exclusions & Limitation of Liability CB 1200 Pellet Stove Warranty PolicyHearth & Home Technologies Limited Warranty Cont’d Contact Information