Vermont Casting 1945 installation instructions Ash Disposal

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Defiant Woodburning Stove

located below and behind the throat, can glow at high temperatures. This is also normal. However, the ele- ment can be active and operate properly without glow- ing. The lack of a glow does not indicate that the cata- lyst isn’t working. Note that the catalyst is most likely to glow at its higher temperatures, which it reaches when the firebox is in its lower range - the catalyst is an after- burner, and the more waste fuel there is in the smoke, the hotter the catalyst gets.

We strongly advise the use of a stove-top thermometer as a guide to stove performance. Normal operating temperatures are between 450°F (220°C) and 700°F (370°C). Lower temperatures can indicate incomplete combustion and weak draft; higher temperatures can shorten the life of the castings.

Ash Disposal

Routine ash removal is important for ease of main- tenance, and is important for the stove’s durability. Remove ash before it reaches the top of the ash pan. Check the level at least once a day. Every few days, clear any ash from the outer edges of the firebox. Most of the ash will fall through the grate. Slice or stir the ash with a shovel or poker so that it falls through the grate slots.

IMPORTANT: Check the level of ash in the ash pan before reloading the stove. If the ash level is close to the top edge of the pan, empty the pan according to this procedure:

•Open the damper.

•Open the griddle or front doors, and use a shovel or poker to stir excess ash through the ash slots in the grate down into the ash pan.

•Close the griddle or doors, and unlatch the ash door. (Fig. 36) It will pivot, swinging the ash pan out of the stove.

•Slide the cover onto the pan, making sure it is se- curely closed. (Fig. 37)

Open

Close

ST545

Fig. 36 Turn the ashdoor handle clockwise to open and coun- terclockwise to close.

ST566

Fig. 37 Be sure the cover is securely attached before remov- ing the ash pan.

•Remove the ash pan, making sure to keep it level.

•To keep the cover from sliding off and to keep ash from falling on the floor, do not tilt the ash pan for- ward.

•If the stove is in operation, close the ash door while disposing of the ash. You may need to lift the latch end of the door slightly to align the latch with the mating part on the stove bottom.

•Properly dispose of the ash in a metal container with a tight-fitting lid. Store the container outdoors away from all combustible material.

•Return the ash pan to its original position in the stove, and close and latch the ash door. (Fig. 37)

•Do not operate the stove with the ash door open. This will result in over-firing, and could cause dam- age to the stove, void the warranty, or even lead to a house fire.

Empty the ash pan regularly, typically every one to three days. The frequency will vary depending on how you operate your Defiant: ash will accumulate faster at higher heat outputs.

Remove ash frequently and place it outdoors in a metal container with a tight-fitting lid. Place the closed container of ash on a noncombustible floor or on the ground, well away from all combustible materials, pend- ing final disposal. If the ash is disposed of by burial in soil or otherwise locally dispersed, it should be kept in the closed container until all cinders have thoroughly cooled.

You can use wood ash as a garden fertilizer.

CAUTION: Never use your household or shop vacuum cleaner to remove ash from the stove; always remove and dispose of the ash properly.

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30001693

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Contents Defiant Welcome Save These Instructions for Future ReferenceTable of Contents Installation AccessoriesStory of the Defiant Specifications Defiant, ModelInstallation Outside AirChimney Height What Kind of Chimney to Use Masonry ChimneysPrefabricated Chimneys Chimney SizeChimney Connector Guidelines Single-wall Chimney ConnectorsSecuring the Single-wall Connector to a Masonry Chimney Freestanding InstallationsFireplace Installations Above the FireplaceThrough the Fireplace Wall Pass-ThroughsFloor Protection for Fireplace Installation Floor ProtectionKeep the Stove a Safe Distance from Sur Rounding Materials Safe Ways to Reduce ClearancesWall Shields Fireplace and Mantel Trim Shields Fireplace and Mantel Trim ClearancesDefiant Clearance Chart Stove Clearance Unprotected Surfaces Protected SurfacesDefiant Clearance Diagrams Unprotected Surfaces Protected SurfacesStove Heat Shields Distance from the Center of the Flue Collar to the Wall Defiant With Rear Heat Shield onlyAssembly Set Up Your StoveInstall Stove Legs Install the Optional Bottom Heat ShieldOperation Defiant ControlsSingle Air Control Regulates Heat Output and Burn Time Damper Directs Air Flow Within the StoveTwo Ways to Add Fuel Infra-Red Reflective Glass Panels For Clear Fire Viewing Andirons Help Protect the GlassBurn Only High-Quality Wood Surface Thermometer is a Valuable Guide to OperationUse the Air Control Settings that Work Best for You Defiant Control SettingsHigh-Efficiency Wood Burning With Catalytic Combustion Conditioning Your Stove Starting and Maintaining a Wood FireRefuel While the Embers Are Still Hot Add larger pieces of wood as the fire begins to burnAsh Disposal Draft Management Steel ChimneyIndoor/Outdoor Location Flue SizingDraft Testing Single VentingCreosote FuelNegative Pressure ConclusionMaintenance How to Adjust the Door Latches Adjust the Damper as NeededCheck the Operation Primary Air Shutter Tighten the Damper Handle as NeededInspection and Cleaning When to Suspect a Combustor ProblemRemoving and Cleaning the Combustor Catalytic ElementRemove the bricks and the brick retainer Replace the Stove Gaskets as Needed 30001693Annual Maintenance Adjust the Door Latch If NecessaryChimney System Permanent Defiant GasketsAppendix Catalytic Combustor Appendix Chimney and Fireplace Hazards For a fireplaceDefiant Woodburning Stove Defiant Woodburning Stove Model Shell Enamel Parts Defiant Color Warranty CFM Corporation

1945 specifications

Vermont Casting, founded in 1975, quickly established itself as a leader in the cast iron stove industry. However, the reference to 1945 in relation to Vermont Casting might allude to the beginnings of the American hearth industry post-World War II. In this pivotal period, the demand for home heating solutions soared, setting the stage for innovations in wood and gas stoves that would shape future designs.

Vermont Casting made a name for itself through a commitment to craftsmanship and durability. The company utilized high-quality cast iron, renowned for its excellent heat retention and even heating properties. This robust material allowed stoves to radiate warmth long after the fire had extinguished, making them an efficient choice for home heating.

One of the standout features of Vermont Casting stoves is their unique design which blends functionality with aesthetic appeal. The company offered both traditional and contemporary styles, appealing to a wide range of consumer tastes. With elaborate decorative patterns and a classic look, Vermont Casting stoves became a centerpiece in many homes, adding warmth not just through heat but also through design.

In terms of technology, Vermont Casting pioneered advancements in combustion efficiency. Their stoves often feature secondary combustion systems that ensure the complete burning of wood, which helps reduce smoke emissions and maximizes heat output. This not only complies with stringent environmental regulations but also makes their products eco-friendly.

Another notable characteristic of Vermont Casting stoves is their versatility. The company produces a range of models that cater to different fuels, including wood, gas, and pellets. This flexibility allows homeowners to choose the best heating solution for their specific needs and preferences.

Vermont Casting also places a strong emphasis on user comfort and ease of use. Many models come equipped with features like airwash systems for cleaner glass, lever handles for easy door operation, and ash pans for convenient cleanup. These thoughtful details enhance the overall user experience, making heating homes more efficient and enjoyable.

As the company has continued to innovate, it has remained committed to sustainability, focusing on creating products that are not only effective but also environmentally responsible. Vermont Casting's dedication to quality, technology, and design has cemented its status as a trusted name in the hearth industry, making it a preferred choice for consumers looking for both performance and style in their heating solutions.
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