Vermont Casting 1945 installation instructions Replace the Stove Gaskets as Needed, 30001693

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Defiant Woodburning Stove

6.If the element is in good condition and clean, re-in- stall it in the stove and replace the refractory access cover.

7.Replace the fireback, the five bricks and their clip, the left and right wedges, and the throat. When you install the lower fireback, be sure to align the two slight recesses in its bottom forward edge behind the mating tabs on the firebox floor. (Fig. 43) When you install the wedges, be sure to place their rear vertical edges against the outermost left and right edges of the lower fireback, to ensure a good seal between the lower fireback and the stove’s outer back. Tap them downward to seat them snugly, but not overly tight.

8.Clean the chimney and chimney connector.

Operate the stove in your usual manner for two weeks, inspecting the chimney and the chimney connector frequently during this period.

If creosote does not build up as fast, it is likely that the performance change was caused by fly ash deposits on the catalytic element. However, continue the inspec- tions of the chimney system for a few weeks to ensure that proper performance continues.

If you continue to find a significant creosote buildup or if you continue to see excessive smoke from the chimney, the catalytic element will need to be replaced. Contact your nearest Vermont Castings’ Authorized Dealer for information about a replacement element.

NOTE: Use only the replacement catalyst supplied by a Vermont Castings dealer.

Replace the Stove Gaskets as Needed

Your Defiant uses fiberglass rope gaskets to make a tight seal between some parts. With use, particu- larly on moving parts, gaskets can become brittle and compressed and can begin to lose their effectiveness. These will need periodic replacement.

The sizes of replaceable gasket are listed below, along with their applications.

Gasket Diameter... ...And the Parts it Seals 5/16” The griddle to the stove top

(wire reinforced gasket)

5/16” The damper to the upper fireback; the front doors to the stove front; and the doors to each other.

3/8” The ash door to the front of the bottom panel

3/16” The outer glass panes to the door

If you need to change a gasket, first obtain an appropri- ate replacement from your Vermont Castings, Autho- rized Dealer.

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Wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: wear safety goggles and a dust mask.

The procedure for replacing gaskets is the same, regardless of the gasket location. Follow these eight steps:

1.Remove the existing gasket by grasping an end and pulling firmly. (Fig. 47)

2.Use a wire brush or the tip of a screwdriver to clean the channel of any remaining cement or bits of gasket. Remove stubborn deposits of cement with a cold chisel if necessary. (Fig. 47)

 

ST560

Fig. 47

Remove gasket then clean channel with wire brush.

3.Determine the correct length of the appropriate-sized gasket by laying it out in the channel. Allow an extra 1-2” (25-50 mm), and mark the spot to be cut.

4.Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife.

Twist the ends slightly to keep the gasket from un- raveling.

5.Lay an unbroken 1/8” (3 mm) bead of gasket cement in the newly-cleaned channel. (Fig. 48)

6.Starting at one end, press the gasket into the chan- nel. (Fig. 48) Ensure a good joint where the gasket meets before trimming any excess. Do not overlap the gasket ends or leave ends with ragged edges.

 

Gasket

 

ve

 

Sto Cement

ST561

 

Fig. 48

Lay a bead of gasket cement then press gasket in

place.

 

 

30001693

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Contents Defiant Welcome Save These Instructions for Future ReferenceStory of the Defiant Table of ContentsInstallation Accessories Specifications Defiant, ModelChimney Height InstallationOutside Air What Kind of Chimney to Use Masonry ChimneysPrefabricated Chimneys Chimney SizeChimney Connector Guidelines Single-wall Chimney ConnectorsSecuring the Single-wall Connector to a Masonry Chimney Freestanding InstallationsFireplace Installations Above the FireplaceThrough the Fireplace Wall Pass-ThroughsFloor Protection for Fireplace Installation Floor ProtectionWall Shields Keep the Stove a Safe Distance from Sur Rounding MaterialsSafe Ways to Reduce Clearances Fireplace and Mantel Trim Shields Fireplace and Mantel Trim ClearancesDefiant Clearance Chart Stove Clearance Unprotected Surfaces Protected SurfacesDefiant Clearance Diagrams Unprotected Surfaces Protected SurfacesStove Heat Shields Distance from the Center of the Flue Collar to the Wall Defiant With Rear Heat Shield onlyAssembly Set Up Your StoveInstall Stove Legs Install the Optional Bottom Heat ShieldOperation Defiant ControlsTwo Ways to Add Fuel Single Air Control Regulates Heat Output and Burn TimeDamper Directs Air Flow Within the Stove Infra-Red Reflective Glass Panels For Clear Fire Viewing Andirons Help Protect the GlassBurn Only High-Quality Wood Surface Thermometer is a Valuable Guide to OperationHigh-Efficiency Wood Burning With Catalytic Combustion Use the Air Control Settings that Work Best for YouDefiant Control Settings Conditioning Your Stove Starting and Maintaining a Wood FireRefuel While the Embers Are Still Hot Add larger pieces of wood as the fire begins to burnAsh Disposal Draft Management Steel ChimneyIndoor/Outdoor Location Flue SizingDraft Testing Single VentingCreosote FuelNegative Pressure ConclusionMaintenance How to Adjust the Door Latches Adjust the Damper as NeededCheck the Operation Primary Air Shutter Tighten the Damper Handle as NeededInspection and Cleaning When to Suspect a Combustor ProblemRemoving and Cleaning the Combustor Catalytic ElementRemove the bricks and the brick retainer Replace the Stove Gaskets as Needed 30001693Annual Maintenance Adjust the Door Latch If NecessaryChimney System Permanent Defiant GasketsAppendix Catalytic Combustor Appendix Chimney and Fireplace Hazards For a fireplaceDefiant Woodburning Stove Defiant Woodburning Stove Model Shell Enamel Parts Defiant Color Warranty CFM Corporation

1945 specifications

Vermont Casting, founded in 1975, quickly established itself as a leader in the cast iron stove industry. However, the reference to 1945 in relation to Vermont Casting might allude to the beginnings of the American hearth industry post-World War II. In this pivotal period, the demand for home heating solutions soared, setting the stage for innovations in wood and gas stoves that would shape future designs.

Vermont Casting made a name for itself through a commitment to craftsmanship and durability. The company utilized high-quality cast iron, renowned for its excellent heat retention and even heating properties. This robust material allowed stoves to radiate warmth long after the fire had extinguished, making them an efficient choice for home heating.

One of the standout features of Vermont Casting stoves is their unique design which blends functionality with aesthetic appeal. The company offered both traditional and contemporary styles, appealing to a wide range of consumer tastes. With elaborate decorative patterns and a classic look, Vermont Casting stoves became a centerpiece in many homes, adding warmth not just through heat but also through design.

In terms of technology, Vermont Casting pioneered advancements in combustion efficiency. Their stoves often feature secondary combustion systems that ensure the complete burning of wood, which helps reduce smoke emissions and maximizes heat output. This not only complies with stringent environmental regulations but also makes their products eco-friendly.

Another notable characteristic of Vermont Casting stoves is their versatility. The company produces a range of models that cater to different fuels, including wood, gas, and pellets. This flexibility allows homeowners to choose the best heating solution for their specific needs and preferences.

Vermont Casting also places a strong emphasis on user comfort and ease of use. Many models come equipped with features like airwash systems for cleaner glass, lever handles for easy door operation, and ash pans for convenient cleanup. These thoughtful details enhance the overall user experience, making heating homes more efficient and enjoyable.

As the company has continued to innovate, it has remained committed to sustainability, focusing on creating products that are not only effective but also environmentally responsible. Vermont Casting's dedication to quality, technology, and design has cemented its status as a trusted name in the hearth industry, making it a preferred choice for consumers looking for both performance and style in their heating solutions.
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