Vermont Casting 1945 Chimney System, Annual Maintenance, Adjust the Door Latch If Necessary

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7.Press the gasketed part firmly against its normal mating surface to seat the gasket evenly in its chan- nel. Close and latch the door to do this, or tap other parts with the rubber mallet (or hammer/block of wood).

8.Clean any excess cement from around the channel, then let the cement that holds the new gasket dry thoroughly.

Adjust the Door Latch If Necessary

The stove’s doors may need adjustment after you have regasketed them. Initially, it may require loosening the latch to accommodate the new gasket; after a few weeks, it may need tightening to compensate for com- pression of the new gasket. The directions for adjusting the latches are on page 28.

Permanent Defiant Gaskets

Other gaskets form seals between non-moving parts, but these are not subject to the same wear and dete- rioration as gaskets on moving parts. It is unlikely that you will ever need to replace these gaskets unless the involved parts are disassembled and then put back together. If this is the case, the job should be done only by a qualified service technician.

5/16” diameter gasket seals the following parts:

•The lower fireback to the back panel

•The left and right air plates (inner sides)

The Chimney System

Creosote

Your Defiant is designed to reduce creosote build-up significantly. However, regular chimney inspection and maintenance must still be performed. For safety, good stove performance, and to protect your chimney and chimney connector, inspect your chimney and chimney connector on a regular schedule. Clean the system if necessary. Failure to keep the chimney and connector system clean can result in a serious chimney fire.

When wood is burned slowly, it produces tar, organic vapors and moisture that combine to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creo- sote residue accumulates on the flue lining. When ignit- ed, this creosote makes an extremely hot fire within the flue system that can damage the chimney and overheat adjacent combustible material. If a significant layer of creosote has accumulated —1/8” (3 mm) or more — it should be removed to reduce the risk of a chimney fire.

If you do experience a chimney fire, act promptly to:

•Close the damper and thermostat lever.

•Get everyone out of the house.

•Call the Fire Department.

Defiant Woodburning Stove

Inspect the system every two weeks during the heat- ing season as part of a regular maintenance schedule. To inspect the chimney, let the stove cool completely. Then, using a mirror and a strong light, sight up through the flue collar into the chimney flue. If you cannot in- spect the flue system in this fashion, the stove must be disconnected to provide better viewing access.

Clean the chimney using a brush the same size and shape as the flue liner. Flexible fiberglass rods are used to run the brush up and down the liner, causing any deposits to fall to the bottom of the chimney where they can be removed through the clean-out door.

Clean the chimney connector by disconnecting the sec- tions, taking them outside, and removing any deposits with a stiff wire brush. Reinstall the connector sections after cleaning, being sure to secure the joints between individual sections with sheet metal screws.

If you cannot inspect or clean the chimney yourself, contact your local Vermont Castings dealer or a profes- sional chimney sweep.

Annual Maintenance

Every Spring, at the end of the heating season, perform a thorough cleaning, inspection and repair:

•Thoroughly clean the chimney and chimney connec- tor.

•Inspect the chimney for damage and deterioration. Replace weak sections of prefabricated chimney. Have a mason make repairs to a masonry chimney.

•Inspect the chimney connector and replace any damaged sections.

•Check gasketing for wear or compression, and re- place if necessary.

•Inspect and clean the catalytic element. Lightly clean the refractory assembly that houses the element but be careful not to damage the refractory material, which is very fragile.

•Clean the glass. Ash left on the glass can etch it, resulting in a chalky appearance. Also check for cracking; replace if needed.

•Check door and damper handles for tightness. Ad- just if needed.

•Check heat shield screws. Tighten as necessary.

•Clean dust from the inner sides of bottom, rear and connector heat shields.

•Use a clean, dry, fine-bristle wire brush to remove any built-up accumulation on the top of the griddle. It is normal for the griddle to darken with use, and this is not treatable.

•Remove ashes from the ash pan and replace with moisture absorbing material (such as cat litter) to keep the stove interior dry.

•Touch up the paint on black stoves.

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Contents Defiant Save These Instructions for Future Reference WelcomeTable of Contents Installation AccessoriesStory of the Defiant Defiant, Model SpecificationsInstallation Outside AirChimney Height Masonry Chimneys What Kind of Chimney to UsePrefabricated Chimneys Chimney SizeSingle-wall Chimney Connectors Chimney Connector GuidelinesSecuring the Single-wall Connector to a Masonry Chimney Freestanding InstallationsAbove the Fireplace Fireplace InstallationsWall Pass-Throughs Through the FireplaceFloor Protection Floor Protection for Fireplace InstallationKeep the Stove a Safe Distance from Sur Rounding Materials Safe Ways to Reduce ClearancesWall Shields Fireplace and Mantel Trim Clearances Fireplace and Mantel Trim ShieldsStove Clearance Unprotected Surfaces Protected Surfaces Defiant Clearance ChartUnprotected Surfaces Protected Surfaces Defiant Clearance DiagramsStove Heat Shields Defiant With Rear Heat Shield only Distance from the Center of the Flue Collar to the WallSet Up Your Stove AssemblyInstall Stove Legs Install the Optional Bottom Heat ShieldDefiant Controls OperationSingle Air Control Regulates Heat Output and Burn Time Damper Directs Air Flow Within the StoveTwo Ways to Add Fuel Andirons Help Protect the Glass Infra-Red Reflective Glass Panels For Clear Fire ViewingBurn Only High-Quality Wood Surface Thermometer is a Valuable Guide to OperationUse the Air Control Settings that Work Best for You Defiant Control SettingsHigh-Efficiency Wood Burning With Catalytic Combustion Starting and Maintaining a Wood Fire Conditioning Your StoveAdd larger pieces of wood as the fire begins to burn Refuel While the Embers Are Still HotAsh Disposal Steel Chimney Draft ManagementIndoor/Outdoor Location Flue SizingSingle Venting Draft TestingCreosote FuelConclusion Negative PressureMaintenance Adjust the Damper as Needed How to Adjust the Door LatchesCheck the Operation Primary Air Shutter Tighten the Damper Handle as NeededWhen to Suspect a Combustor Problem Inspection and CleaningRemoving and Cleaning the Combustor Catalytic ElementRemove the bricks and the brick retainer 30001693 Replace the Stove Gaskets as NeededAdjust the Door Latch If Necessary Annual MaintenanceChimney System Permanent Defiant GasketsAppendix Catalytic Combustor For a fireplace Appendix Chimney and Fireplace HazardsDefiant Woodburning Stove Defiant Woodburning Stove Model Shell Enamel Parts Defiant Color Warranty CFM Corporation

1945 specifications

Vermont Casting, founded in 1975, quickly established itself as a leader in the cast iron stove industry. However, the reference to 1945 in relation to Vermont Casting might allude to the beginnings of the American hearth industry post-World War II. In this pivotal period, the demand for home heating solutions soared, setting the stage for innovations in wood and gas stoves that would shape future designs.

Vermont Casting made a name for itself through a commitment to craftsmanship and durability. The company utilized high-quality cast iron, renowned for its excellent heat retention and even heating properties. This robust material allowed stoves to radiate warmth long after the fire had extinguished, making them an efficient choice for home heating.

One of the standout features of Vermont Casting stoves is their unique design which blends functionality with aesthetic appeal. The company offered both traditional and contemporary styles, appealing to a wide range of consumer tastes. With elaborate decorative patterns and a classic look, Vermont Casting stoves became a centerpiece in many homes, adding warmth not just through heat but also through design.

In terms of technology, Vermont Casting pioneered advancements in combustion efficiency. Their stoves often feature secondary combustion systems that ensure the complete burning of wood, which helps reduce smoke emissions and maximizes heat output. This not only complies with stringent environmental regulations but also makes their products eco-friendly.

Another notable characteristic of Vermont Casting stoves is their versatility. The company produces a range of models that cater to different fuels, including wood, gas, and pellets. This flexibility allows homeowners to choose the best heating solution for their specific needs and preferences.

Vermont Casting also places a strong emphasis on user comfort and ease of use. Many models come equipped with features like airwash systems for cleaner glass, lever handles for easy door operation, and ash pans for convenient cleanup. These thoughtful details enhance the overall user experience, making heating homes more efficient and enjoyable.

As the company has continued to innovate, it has remained committed to sustainability, focusing on creating products that are not only effective but also environmentally responsible. Vermont Casting's dedication to quality, technology, and design has cemented its status as a trusted name in the hearth industry, making it a preferred choice for consumers looking for both performance and style in their heating solutions.
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