Teledyne 6750 operating instructions Subsystems Principles of Operation, Sample Handling

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Total Organic Carbon Analyzer

Theory of Operation

 

 

 

2.4 Subsystems Principles of Operation

The Model 6750 TOC Analyzer is comprised of five subsystems:

1.Sample Handling

2.Inorganic Carbon Removal

– OR –

Inorganic Carbon Analysis/TOC-True Method

3.Oxidation

4.NDIR CO2 Gas Detection

5.Electronic Signal Processing, Display and Control

The sample system is designed to accept the liquid sample and any required reagents, transporting them through the analyzer to the appropriate components. For TOC (actually, NPOC) analysis, the sample is pumped initially to the sparger, where it is mixed with acid to lower the pH between 2.0 and 3.0. At that pH, all inorganic carbon/carbonates are converted to dissolved CO2 gas, which is sparged out of the liquid solution by the air/O2 carrier gas. At this point, any volatile organic carbon is also sparged out and lost for inclusion in the “TOC” analysis, unless a TOC-True analysis is performed, as described below.

2.4.1 Sample Handling

The sample is processed through the analyzer in two phases: liquid and gaseous

2.4.1.1LIQUID PHASE SAMPLE HANDLING

Referencing Figures 2-6 and 2-7, the sample is introduced to the analyzer with a self-priming peristaltic pump (P-4). It is then initially directed to the Inorganic Carbon (IC) Sparger, where it is mixed with acid delivered by pump (P-2). The pH of the solution is lowered to approximately 2, converting the inorganic carbon to CO2, which is sparged out by the carrier gas and measured as Total Inorganic Carbon (TIC) by an infrared analyzer (NDIR-2) in the “TOC-True” mode.

The “TOC-True” mode is the preferred method of use if volatile hydrocarbons are present, which would otherwise be lost in the sparging process. Thus, through subsequent analysis of Total Carbon (TC) and

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Contents Teledyne Analytical Instruments ModelCopyright 2005 Teledyne Instruments/ Analytical Instruments ModelTotal Organic Carbon Analyzer Specific Model InformationSafety Messages Total Organic Carbon Analyzer Table of Contents Maintenance Setup and OperationIndex Teledyne Analytical Instruments AppendixModel 6750 TOC Analyzer Front door removed List of FiguresDC Power Supply Module List of Tables Combustible GAS Usage Total Organic Carbon Analyzer Introduction Main Features of the AnalyzerIntroduction Introduction Model OptionsTypical Applications Intended Use of the AnalyzerModel 6750 TOC Analyzer Front door removed Operator InterfaceIntroduction Model Teledyne Analytical Instruments Total Organic Carbon Analyzer Theory of Operation Theory of OperationOverview BackgroundNpoc or TOC Direct Method Theory of Operation ModelConclusion TOC Measurement Basics UV/Heated Persulfate Method of Analysis Comparison of TOC Measurement Technologies Sample Handling Subsystems Principles of OperationSample Handling for TOC -Direct Sample Handling TOC-True Inorganic Carbon Removal/Analysis TOC analysis in a continuous, on-line TOC analyzerOxidation Relationship Between TIC and pHOxidation Reactions 10 Model 6750 Ndir Unit Ndir CO2 Gas DetectionElectronic Signal Processing, Display and Control BENCHMARK/AUTO-VALIDATION Theory of Operation Model Teledyne Analytical Instruments Mounting the Analyzer InstallationTotal Organic Carbon Analyzer Installation Unpacking the AnalyzerAnalyzer Dimensions Installation ModelElectrical Connections Power ConnectionElectrical Connections to the Model Analog OutputsLiquid Connections Alarm ConnectionsGas/liquid Connections 4 RS-232 Serial ConnectionGas Connections Gas and Liquid Connections to the AnalyzerGas Carrier Connections Checking the SystemInstallation Model Teledyne Analytical Instruments Analyzer Startup Setup and OperationTotal Organic Carbon Analyzer Setup and Operation Drain Connections Setup and Operation ModelMenus Run ModeParameter Menu Alarm Settings Stream Sequencer 5 D/DBPR Detailed Calibration Procedures Ethanol 100 mg/Liter 1000 mg/LiterEthylene Glycol MethanolPreparation of Phosphoric Acid Solution Total Organic Carbon Analyzer Setup and Operation RUN Screen OperationHistorical Data ShutdownSetup and Operation Model Total Organic Carbon Analyzer Maintenance MaintenanceCompupter-aided Testing Maintenance Model TroubleshootingNdir Gas Calibration Module ServiceIR Calibration Ndir Service Installing Calibration AdapterRemoving the Ndir Unit P/N ST36000 Total Organic Carbon Analyzer Maintenance Maintenance Model To Reassemble Use alternate tightening sequence Removing the Master Interface Board Master Interface Board P/N ST13042-1DC Power Supply Module 4 D. C. Power SupplyReplacing CE Computer CE Computer P/NUV Lamp P/N ST20009 UV Lamp ReplacementRemoving the UV Reactor Assembly UV Reactor Assembly P/N ST20003-1UV Power Supply Mass Flow Controller P/N ST18001A 10 Removing the UV Power SupplyMetering Valve P/N ST16050 11 Mass Flow ControllerSparger P/N ST20025 12 Metering Valve13 Sparger Pumps Maintenance Model 14 Removing the Pump Maintenance Model System Diagnostics 13 4-20 mA Adjustment ProcedureSetting 100 MV Control Voltage Total Organic Carbon Analyzer Appendix 1SpecificationsAppendix Sample requirements Appendix ModelDescription Image Parts ListingAppendix Model Total Organic Carbon Analyzer Appendix Appendix Model Total Organic Carbon Analyzer Appendix Auto CAL OptionDbpr Option True Dual Range Option not an electronic scalingAppendix Model AS-BUILT Drawings Appendix Model Teledyne Analytical Instruments Total Organic Carbon Analyzer Index IndexModbus Index ModelPump mounting screw Index Model