Teledyne 6750 operating instructions Checking the System, Gas Carrier Connections

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Total Organic Carbon Analyzer	Installation

With the exception of the vent and carrier gas inlet, all other gas connections are made on the same bottom panel as the liquid connections and are shown in Figure 3-5. The NDIR vent and carrier gas connections are made on the left side of the unit.

Gas Carrier Connections:

The facility carrier gas must be free of CO2 and hydrocarbons and be regulated to 15±2 psi and connected as shown in “As Built” Drawings in the Appendix).

NDIR Vent (gas exhaust):

Exhaust connections must be consistent with the hazard level of the constituent gases. Check Local, State, and Federal laws, and ensure that the exhaust stream vents to an appropriately controlled area if required.

CAUTION: OPERATING THE UNIT WITHOUT CARRIER GAS

CAN DAMAGE THE ANALYZER.

3.5 Checking the System

Before applying power to the instrument, check:

•All gas and liquid lines as well as vent and drains are properly connected and there are no leaks in the lines or at fittings.

•Power and signal wiring are correct and that there are no frayed or loose wires that could cause a short.

Prior to powering up the system and using the instrument for analysis, the system must be configured for your application and calibrated. This is described in Section 4.

Teledyne Analytical Instruments

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Contents Teledyne Analytical Instruments ModelCopyright 2005 Teledyne Instruments/ Analytical Instruments ModelTotal Organic Carbon Analyzer Specific Model InformationSafety Messages Total Organic Carbon Analyzer Table of Contents Maintenance Setup and OperationIndex Teledyne Analytical Instruments AppendixModel 6750 TOC Analyzer Front door removed List of FiguresDC Power Supply Module List of Tables Combustible GAS Usage Main Features of the Analyzer IntroductionTotal Organic Carbon Analyzer Introduction Introduction Model OptionsTypical Applications Intended Use of the AnalyzerModel 6750 TOC Analyzer Front door removed Operator InterfaceIntroduction Model Teledyne Analytical Instruments Total Organic Carbon Analyzer Theory of Operation Theory of OperationOverview BackgroundNpoc or TOC Direct Method Theory of Operation ModelConclusion TOC Measurement Basics UV/Heated Persulfate Method of Analysis Comparison of TOC Measurement Technologies Sample Handling Subsystems Principles of OperationSample Handling for TOC -Direct Sample Handling TOC-True Inorganic Carbon Removal/Analysis TOC analysis in a continuous, on-line TOC analyzerOxidation Relationship Between TIC and pHOxidation Reactions 10 Model 6750 Ndir Unit Ndir CO2 Gas DetectionElectronic Signal Processing, Display and Control BENCHMARK/AUTO-VALIDATION Theory of Operation Model Teledyne Analytical Instruments Mounting the Analyzer InstallationTotal Organic Carbon Analyzer Installation Unpacking the AnalyzerAnalyzer Dimensions Installation ModelElectrical Connections Power ConnectionElectrical Connections to the Model Analog OutputsLiquid Connections Alarm ConnectionsGas/liquid Connections 4 RS-232 Serial ConnectionGas Connections Gas and Liquid Connections to the AnalyzerGas Carrier Connections Checking the SystemInstallation Model Teledyne Analytical Instruments Setup and Operation Total Organic Carbon Analyzer Setup and OperationAnalyzer Startup Drain Connections Setup and Operation ModelMenus Run ModeParameter Menu Alarm Settings Stream Sequencer 5 D/DBPR Detailed Calibration Procedures Ethanol 100 mg/Liter 1000 mg/LiterEthylene Glycol MethanolPreparation of Phosphoric Acid Solution Total Organic Carbon Analyzer Setup and Operation RUN Screen OperationHistorical Data ShutdownSetup and Operation Model Maintenance Compupter-aided TestingTotal Organic Carbon Analyzer Maintenance Maintenance Model TroubleshootingNdir Gas Calibration Module ServiceIR Calibration Ndir Service Installing Calibration AdapterRemoving the Ndir Unit P/N ST36000 Total Organic Carbon Analyzer Maintenance Maintenance Model To Reassemble Use alternate tightening sequence Removing the Master Interface Board Master Interface Board P/N ST13042-1DC Power Supply Module 4 D. C. Power SupplyReplacing CE Computer CE Computer P/NUV Lamp P/N ST20009 UV Lamp ReplacementRemoving the UV Reactor Assembly UV Reactor Assembly P/N ST20003-1UV Power Supply Mass Flow Controller P/N ST18001A 10 Removing the UV Power SupplyMetering Valve P/N ST16050 11 Mass Flow ControllerSparger P/N ST20025 12 Metering Valve13 Sparger Pumps Maintenance Model 14 Removing the Pump Maintenance Model System Diagnostics 13 4-20 mA Adjustment ProcedureSetting 100 MV Control Voltage 1Specifications AppendixTotal Organic Carbon Analyzer Appendix Sample requirements Appendix ModelDescription Image Parts ListingAppendix Model Total Organic Carbon Analyzer Appendix Appendix Model Total Organic Carbon Analyzer Appendix Auto CAL OptionDbpr Option True Dual Range Option not an electronic scalingAppendix Model AS-BUILT Drawings Appendix Model Teledyne Analytical Instruments Total Organic Carbon Analyzer Index IndexModbus Index ModelPump mounting screw Index Model