Allied Air Enterprises Upflow Ducting, Ductwork Recommendation, Bottom Panel Removal

Page 11

DUCTING

The proper sizing of warm air ducts is necessary to insure satisfactory heating operation. Ductwork should be in accordance with the latest editions of (U.S.) NFPA-90A (Air Conditioning Systems) and NFPA-90B (Warm Air Heating and Air Conditioning Systems) or Canadian equivalent.

Ductwork Recommendation:

The supply duct work should be attached to the flanged opening provided at the discharge end of the furnace. See page 3 "Furnace Specificatons" for the dimensions of this opening.

A left, right, or bottom return air opening must be used as determined by the layout of the installation. The

back must not be cut out for return connections. An externally mounted air filter is required.

This furnace has a two piece bottom panel. For bottom or end duct return, remove the back portion of the bottom panel by removing the four (4) screws - two (2) on each side toward the back of the furnace (See Figure 7). Tilt furnace toward the front, the back portion of the panel will drop down. Then the back portion can be removed by pulling toward the back of the furnace.

Figure 7

BOTTOM PANEL REMOVAL

Knockouts are provided on both sides of the furnace to facilitate the cutout required to the return air ductwork.

Furnace cutouts must be the full size specified by the corner markers. Undersized cutouts will adversely affect the airflow capability of the furnace and could cause overheating of the heat exchanger.

The following recommendations should be followed when installing the ductwork:

1.Install locking-type dampers in all branches of the individual ducts to balance out the system. Dampers should be adjusted to impose the proper static at the outlet of the furnace.

2.Noncombustible flexible duct connectors are recommended to connect both the supply and return ducts to the furnace.

3.In cases where the return air grille is located close to the blower inlet, there should be at least one 90° air turn between blower and return grille. Further reduction in sound can be accomplished by installing acoustical air turning vanes and/or lining the inside of the duct with acoustical material.

4.It is recommended that the supply duct be provided with a removable access panel. This opening shall be accessible when the furnace is installed and shall

be of such a size that the heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted by sampling the air stream. The access panel shall be designed so as to prevent leaks when locked in position. If an air conditioning coil is installed, the access panel to the coil can be used for this purpose.

When supply ducts carry air circulated by the furnace to areas outside the spaces containing the furnace, the return air shall also be handled by a duct sealed to the furnace casing and terminating outside the space containing the furnace. Incorrect ductwork termination and sealing will create a hazardous condition that could lead to bodily harm.

Air openings, intake and outlet pipes, return air grilles and warm air registers must not be obstructed.

To Convert to Downflow Position:

1.Convert the combustion blower to side flue exit, as outlined on page 14.

2.Install proper special base per Table 2 for installation on combustible flooring (follow instructions supplied with special base).

3.It is recommended that the return air be connected to the bottom panel of the furnace when it is installed in the downflow position.

NOTE: SPECIAL SUB-BASE NOT REQUIRED WHEN FURNACE IS MOUNTED ON A METAL CASED EVAPORATOR COIL.

Table 2

SPECIAL BASE INSTALLATION

MODEL

SPECIAL BASE

CAT. NO.

NUMBER

 

 

 

 

 

AV050B3

20066501

68L77

AV075B3

 

 

 

 

 

AV100B4

20066502

68L78

 

 

 

AV125B5

20066503

68L79

 

 

 

NOTE: Installation on combustible flooring only when installed on one of the above listed special bases or as identified on the furnace model and rating label.

20571201

Issue 0527

Page 11 of 28

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Contents What to do if YOU Smell GAS Table of ContentsSafety Furnace Specifications Adjusting Airflow Blower Motor Specifications and Airflow Adjusting DataFurnace Wiring Specifications Introduction Horizontal Line Contact Location / PlacementInstallation Positions Adequate Ventilation and Combustion Air AIR for Combustion and VentilationContaminated Combustion Air Confined Space / Outdoor AIR Confined Space / Indoor AIRConfined Space / Outdoor AIR From Attic & Crawl Space From AtticConfined Space / Outdoor AIR Through Horizontal DuctsBottom Panel Removal Special Base InstallationDucting Ductwork RecommendationExternal Filter Rack Size Pre-Installation Vent System InspectionVenting FiltersAuxiliary Draft Inducers Masonry ChimneyType B Vent Horizontal VentingFor Horizontal Positions Vent Exit OptionsTo Convert to Side Flue Exit Vent Pipe Guard KITSingle Stage Thermostat Operation Electrical ConnectionsCarbon Monoxide Poisoning Hazard ThermostatFire or Explosion Hazard GAS Control Piping Typical GAS Service ConnectionGAS Connections Automatic Heat Staging JumperControl Board & Variable Speed Motor Features Heres How Your Heating System Works Cooling ModeUnit Sequence of Operation Main Burners GAS Control DiagramStartup and Operational Checkout Typical Flame AppearanceGas Rate Cubic Feet per Hour Determining Furnace Input Natural Gas OnlyNatural Blower Adjustment CheckoutBurner Orifice Sizing Burner Orifice SelectionLimit Control Checkout Flame Rollout SwitchFlame Rollout Switch Pressure Switch CheckSequence of Operation Combustion Component Check Manifold or Burner/Manifold Removal/ReplacementServicing the Furnace Electrical SHOCK, Fire or Explosion HazardLubricating Motors Blower Removal/ReplacementBlower Removal and Replacement CFM LED Wiring Diagram Issue