Allied Air Enterprises Startup and Operational Checkout, GAS Control Diagram, Main Burners

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STARTUP AND OPERATIONAL CHECKOUT

It is not recommended that this furnace be used as a construction heater during any phase of construction. Very low return air temperatures, harmful vapors and operation of the unit with clogged or misplaced filters will damage the unit. The unit may only be used for heating of buildings or structures under construction, if the conditions listed on page 6 in the "Introduction" section of these instructions are met.

The automatic gas valve controls the flow of gas to the main burners. The control circuit built into the automatic valve body has 2 positions: "OFF" and "ON" (Figure 13). To shut off gas manually: Switch from "ON" to "OFF" position. When in "OFF" position, the main burners are extinguished.

This furnace is equipped with an automatic hot- surface ignition control and does not require the manual lighting for furnace operation.

Figure 13

GAS CONTROL DIAGRAM

Do not attempt to manually light the burners. Failure to follow this warning can lead to electrical shock that could result in bodily harm.

After the ductwork connections have been made, gas piping and electrical wiring completed and the furnace has been properly vented, the unit should be started and adjusted for proper operation. Check off the following steps as they are completed.

1.Be sure all electrical power is OFF.

2.Check all wiring using proper wiring diagram on inside of the control box cover.

3.Turn ON the electrical power.

4.Set the ignition system control switch in the "ON" position.

5.Set the thermostat above room temperature.

6.The hot-surface ignitor will heat-up to an "orange" glow, the main burners will ignite.

Figure 14

TYPICAL FLAME APPEARANCE

(Main Burners)

7.Recheck for leaks in the manual shut off valve, gas control valve and gas connections using a soap solution.

Never use an open flame when testing for gas leaks! Use of an open flame could lead to a fire or explosion.

Many soaps used for leak testing are corrosive to certain metals. Piping must be rinsed thoroughly with clean water after leak check has been completed.

Manifold Pressure Adjustment:

Turn OFF the gas and electrical before preceeding! Remove the manifold pressure tap pipe plug from the gas valve (Figure 13 outlet pressure tap) and install a pressure tap and connect it to a manometer. Turn on the gas and electrical supplies.

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Contents What to do if YOU Smell GAS Table of ContentsSafety Furnace Specifications Adjusting Airflow Blower Motor Specifications and Airflow Adjusting DataFurnace Wiring Specifications Introduction Installation Positions Location / PlacementHorizontal Line Contact Contaminated Combustion Air AIR for Combustion and VentilationAdequate Ventilation and Combustion Air Confined Space / Outdoor AIR Confined Space / Indoor AIRConfined Space / Outdoor AIR From Attic & Crawl Space From AtticConfined Space / Outdoor AIR Through Horizontal DuctsBottom Panel Removal Special Base InstallationDucting Ductwork RecommendationExternal Filter Rack Size Pre-Installation Vent System InspectionVenting FiltersAuxiliary Draft Inducers Masonry ChimneyType B Vent Horizontal VentingFor Horizontal Positions Vent Exit OptionsTo Convert to Side Flue Exit Vent Pipe Guard KITSingle Stage Thermostat Operation Electrical ConnectionsCarbon Monoxide Poisoning Hazard ThermostatFire or Explosion Hazard GAS Control Piping Typical GAS Service ConnectionGAS Connections Automatic Heat Staging JumperControl Board & Variable Speed Motor Features Unit Sequence of Operation Cooling ModeHeres How Your Heating System Works Main Burners GAS Control DiagramStartup and Operational Checkout Typical Flame AppearanceGas Rate Cubic Feet per Hour Determining Furnace Input Natural Gas OnlyNatural Blower Adjustment CheckoutBurner Orifice Sizing Burner Orifice SelectionLimit Control Checkout Flame Rollout SwitchFlame Rollout Switch Pressure Switch CheckSequence of Operation Combustion Component Check Manifold or Burner/Manifold Removal/ReplacementServicing the Furnace Electrical SHOCK, Fire or Explosion HazardBlower Removal and Replacement Blower Removal/ReplacementLubricating Motors CFM LED Wiring Diagram Issue