Allied Air Enterprises Upflow Limit Control Checkout, Flame Rollout Switch, Pressure Switch Check

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Limit Control Checkout:

After the furnace has been in operation for at least 15 minutes, restrict the return air supply by blocking the filters or closing the return registers and allow the furnace to shut down on high limit. The main burners will shut OFF and the main blower and combustion blower should continue to run. Remove the restriction and the burners should come back on in a few minutes.

Flame Rollout Switch:

This unit is equipped with two (2) manual reset flame- rollout switches that protects against improper venting of the flue gases from the heat exchanger due to blockage causing heat (or flames) to "rollout" into the burner box from the heat exchangers, either safety device will activate and shut off power to the automatic gas valve before there is damage to the furnace. The loss of power to the gas valve will shut off the gas burners. Should this occur, it will be necessary to determine the cause of the rollout, correct the condition that caused it, and reset the flame-rollout switch.

The furnace should be allowed to cool-off before attempting to reset the switch. Failure to follow these instructions could result in injury due to burns!

The switches are located behind the front access door. Remove front access door from the furnace and reset by pushing in the button in the middle of the switch (between the two wire connections - See Figure 16). Very little force is required to push the reset button, and a "click" should be heard when the switch resets.

Figure 16

FLAME ROLLOUT SWITCH

Pressure Switch Check:

To check the operation of the pressure switch vent safety control, remove the vent adaptor from the combustion blower. Place the furnace into operation for high fire. Gradually cover up the blower outlet; the furnace should first drop to low fire and with further restriction of the opening, the main burners should shut OFF. Remove the restriction and the unit should relight. Replace the vent adaptor and reseal the opened joints as required.

The operational checkout is now complete. Be sure to adjust the thermostat to the desired setting and inform the homeowner how to operate the furnace system before leaving the job site.

If the pressure switch activates to shut the furnace down, the vent system must be checked and cleared. Failure to do so may result in serious bodily harm or nuisance furnace shutdown and/or a hazardous condition that may lead to property damage, personal injury or death.

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Issue 0527

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Contents Table of Contents What to do if YOU Smell GASSafety Furnace Specifications Blower Motor Specifications and Airflow Adjusting Data Adjusting AirflowFurnace Wiring Specifications Introduction Installation Positions Location / PlacementHorizontal Line Contact Contaminated Combustion Air AIR for Combustion and VentilationAdequate Ventilation and Combustion Air Confined Space / Indoor AIR Confined Space / Outdoor AIRAIR Through Horizontal Ducts From AtticConfined Space / Outdoor Confined Space / Outdoor AIR From Attic & Crawl SpaceDuctwork Recommendation Special Base InstallationDucting Bottom Panel RemovalFilters Pre-Installation Vent System InspectionVenting External Filter Rack SizeHorizontal Venting Masonry ChimneyType B Vent Auxiliary Draft InducersVent Pipe Guard KIT Vent Exit OptionsTo Convert to Side Flue Exit For Horizontal PositionsThermostat Electrical ConnectionsCarbon Monoxide Poisoning Hazard Single Stage Thermostat OperationAutomatic Heat Staging Jumper GAS Control Piping Typical GAS Service ConnectionGAS Connections Fire or Explosion HazardControl Board & Variable Speed Motor Features Unit Sequence of Operation Cooling ModeHeres How Your Heating System Works Typical Flame Appearance GAS Control DiagramStartup and Operational Checkout Main BurnersDetermining Furnace Input Natural Gas Only Gas Rate Cubic Feet per HourBurner Orifice Selection Blower Adjustment CheckoutBurner Orifice Sizing NaturalPressure Switch Check Flame Rollout SwitchFlame Rollout Switch Limit Control CheckoutSequence of Operation Electrical SHOCK, Fire or Explosion Hazard Manifold or Burner/Manifold Removal/ReplacementServicing the Furnace Combustion Component CheckBlower Removal and Replacement Blower Removal/ReplacementLubricating Motors CFM LED Wiring Diagram Issue