Bryant 345MAV instruction manual Component Test Sequence, START-UP Procedures General

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V.COMPONENT TEST

A.Component Test Sequence

NOTE: All components are functionally operated except the gas valve.

When component test is initiated, the following sequence of events occurs:

1.LED flashes a status code 4 times.

2.Inducer motor starts and continues to run for remainder of component test.

3.Hot surface ignitor is energized for 15 sec, then de- energized.

4.Main blower operates at cooling speed for 10 sec, then turns off.

5.Main blower operates at heating speed for 10 sec, then turns off.

6.Inducer motor stops.

Component test can be initiated by one of the following proce- dures.

B.Initiating Component Test By Removing Main Limit Switch Wire

NOTE: NO thermostat signal may be present at control center and all blower time delay off periods must be completed.

1.Leave 115-v power to furnace turned on.

2.Remove main furnace door.

3.Look into blower access panel sight glass for current LED status.

NOTE: Leave blower access panel installed to maintain power to control center to view current LED status.

4.BRIEFLY remove either wire from the main limit switch until the LED goes out, then reconnect it.

CAUTION: Make sure limit switch wire does not con- tact any metallic component such as the gas valve. If wire is shorted, 3-amp fuse on control center will blow.

NOTE: If wire to main limit is disconnected longer than 4 sec, the control senses limit circuit is open. Main blower will start and fault retrieval request will be ignored.

5.When above items have been completed, the component test sequence will occur as described in the Component Test Sequence section above.

NOTE: Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting.

6.After component test is completed and LED is ON continu- ously indicating the furnace is ready to operate when a signal from the thermostat is received, replace main furnace door.

C.Initiating Component Test By Jumpering Control TEST Terminal

1.Remove main furnace door.

2.Remove blower access panel.

3.Manually close blower access panel door switch. Use a piece of tape to hold switch closed.

Ð32Ð

WARNING: Blower access panel door switch opens 115-v power to control center. No component operation can occur. Caution must be taken when manually closing this switch for service purposes. Failure to follow this warning could result in electrical shock, personal injury, or death.

4.BRIEFLY short (jumper) TEST, 1/4-in. quick-connect terminal on control center (adjacent to the LED diagnostic light) and the COM terminal on thermostat connection block. (See Fig. 26.)

NOTE: If TEST to COM terminals are jumpered longer than 2 sec, LED will flash rapidly, and retrieval request will be ignored.

5.When above items have been completed, the component test sequence will occur as described in the Component Test Sequence section above.

NOTE: Be sure to record the status code which is flashed 4 times at start of component test for further troubleshooting.

6.After component test is completed and furnace is operating properly, release blower access panel door switch, replace blower access panel, and replace main furnace door.

START-UP PROCEDURES

I.GENERAL

1.Furnace must have a 115-v power supply properly con- nected and grounded. Proper polarity must be maintained for correct operation.

NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect, control center fault indicator light will flash rapidly and furnace will not operate.

2.Thermostat wire connections at terminals R, W, G, and Y must be made at 24-v terminal block on control center.

3.Natural gas service pressure must not exceed 0.5 psig (14-in. wc), but must be no less than 0.16 psig (4.5-in. wc).

4.Blower access panel must be in place to complete 24-v electrical circuit to furnace.

CAUTION: These furnaces are equipped with a manual reset limit switch in burner box. This switch will open if an overheat condition (rollout) occurs in burner enclo- sure. Correct inadequate combustion-air supply or im- proper venting condition and reset switch. DO NOT jumper this switch.

Before operating furnace, check each manual reset switch for continuity. If necessary, press button to reset switch.

II.PRIME CONDENSATE TRAP WITH WATER

CAUTION: Condensate trap must be PRIMED or proper draining may not occur. The condensate trap has 2 internal chambers which can ONLY be primed by pour- ing water into the inducer drain side of condensate trap.

1.Remove upper inducer housing drain connection cap. (See Fig. 38.)

2.Connect field-supplied 1/2-in. ID tube to upper inducer housing drain connection.

3.Insert field-supplied funnel into tube.

4.Pour 1 quart of water into funnel/tube. Water should run through inducer housing, overfill condensate trap, and flow into open field drain. (See Fig. 39.)

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Contents Electrostatic Discharge ESD Precautions Ð1ÐDimensions → ÐDimensional DrawingÐ2Ð Unit SizeSafety Considerations Electrostatic Discharge ESD PrecautionsMinimum Inches Clearance to Combustible Construction → ÐClearances to CombustiblesIntroduction Applications GeneralII. Upflow Applications Condensate Trap Location Factory-Shipped OrientationÐ5Ð Condensate Trap Location Alternate Upflow OrientationCondensate Trap Field Drain Attachment Pressure Switch TubingÐ6Ð Condensate Trap Freeze Protection III. Downflow ApplicationsCondensate Trap Location Condensate Trap TubingIV. Horizontal Left SUPPLY-AIR Discharge Applications Ð8ÐÐ9Ð Horizontal Right SUPPLY-AIR Discharge ApplicationsConstruct a Working Platform ÐAttic Location and Working Platform Front Upflow or Downflow Horizontal II. Furnace Location Relative to Cooling Equipment III. Hazardous Locations AIR for Combustion and Ventilation GeneralII. Unconfined Space III. Confined SpaceCombustion AIR from Outdoors Through Horizontal Ducts Installation Leveling Legs if DesiredCombustion AIR from Outdoors Through Vertical Ducts Furnace Casing Width II. Installation on a Concrete SlabOpening Dimensions IV. Installation in Horizontal Applications AIR DuctsGeneral Requirements Ductwork acoustical treatmentReturn Air Connections VI. Filter ArrangementÐfilter Information VII. Bottom Closure PanelVIII. GAS Piping 171⁄2-IN. Wide Casings onlyNominal Length of Pipe FT Iron Internal Diameter Size Ðmaximum Capacity of Pipe CU FT PER HRElectrical Connections Wiring Length FT³ CKT BKR Amps PhaseÐelectrical Data Amps SizeÐWiring Diagram II -V Wiring III. AccessoriesVenting Removal of Existing Furnaces from Common Vent SystemsCombustion Air Pipe II. COMBUSTION-AIR and Vent PipingGeneral ÐCombustion-Air Inlet Pipe Assembly 4001 to 5000² Ðmaximum Allowable Vent Pipe Length FT3001 to Ðmaximum Allowable Vent Pipe Length FT 5001 to 6000²6001 to 7000² 7001 to 8000²ÐShort Vent 5 to 8 Ft System 9001 to 10,000²Vent Extension Pipe 040 060 080 100 120III. Vent Termination IV. MultiventingCondensate Drain General Ðvent Pipe Termination ClearancesÐRoof Termination Preferred Heating Mode II. Cooling ModeIII. Continuous Blower Mode IV. Heat Pump ModeSTART-UP Procedures General Component TestComponent Test Sequence II. Prime Condensate Trap with Water→ ÐInducer Housing Drain Tube IV. AdjustmentsIII. Purge GAS Lines Set Gas Input RateBTU/CU FT AltitudeOnly 40015000 Only 50017001 7758000 Only 8001Altitude Derate Multiplier Factor for U.S.A Ðaltitude Derate Multiplier for U.S.AExample Set Temperature Rise Blower Off Delay Heat ModeÐgas Rate CU FT/HR ±SPEED SelectorChecklist Check Safety Controls Check Primary Limit ControlII. Check Pressure Switch Checklistðinstallation CHECKLISTÐSTART-UPLoad Calculation Vent Piping
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345MAV specifications

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