New Buck Corporation Heater Model 80 Epa Compliance Status, Catalyst Equipped, Catalyst Warranty

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EPA COMPLIANCE STATUS

This manual describes the installation and operation of the New Buck Corporation, Model 80 wood heater. These heaters meet the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific test conditions this heater has been shown to deliver heat at rates ranging from approximately 9,000 to 40,300 BTU/hr for the Model 80.

CATALYST EQUIPPED

This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual or if the catalytic element is deactivated or removed.

CATALYST WARRANTY

The combustor supplied with this heater is a 3 cell catalyst with an overall dimension of 2" x 6" x 7". Consult the catalytic combustor warranty also supplied with this heater. All warranty claims should be addressed to:

Applied Ceramics

Customer Service Department

P.O. Box 29664

Atlanta, GA 30359

770-448-6888

See enclosed catalyst warranty for instructions. New Buck Corporation does not handle catalyst replacements. Customer can order direct form Applied Ceramics.

PROPER FUEL SELECTION

This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

DO NOT BURN:

Treated Wood

Garbage

Solvents

Trash

Coal

Cardboard

Colored Paper

 

Burning treated wood, garbage, solvents, colored paper or trash may result in release of toxic fumes and may poison or render the catalytic combustor ineffective.

Burning coal, cardboard, or loose paper can produce soot, or large flakes of char or fly ash that can coat the combustor, causing smoke spillage into the room and rendering the combustor ineffective.

ACHIEVING CATALYTIC LIGHT-OFF

The temperature in the stove and the gases entering the combustor must be raised to between 500o F to 700o F for catalytic activity to be initiated. This can be determined with the use of a temperature monitor (TM-20). During the start up of a cold stove a medium to high firing rate must be maintained for about 20 minutes. This ensures that the stove, catalyst, and fuel are all stabilized at proper operating temperatures. Even though it is possible to have gas temperatures reach 600o F within two to three minutes after a fire is started, if the fire is allowed to die down immediately it may go out or the combustor may stop working. If this happens open the damper to raise the temperature to activate the catalyst. Once the combustor starts working, heat generated in it by burning the smoke will keep it working.

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Contents “MEETS PHASE II EPA STANDARDS” FEATURES PREPARATION INSTALLATIONOPERATION MAINTENANCE SAFETY SAFETY NOTICEPage SECTION TABLE OF CONTENTSSECTION SECTIONPage SECTION ROOM HEATER FEATURESModel 80 Wood Stove PROPER FUEL SELECTION CATALYST WARRANTYEPA COMPLIANCE STATUS CATALYST EQUIPPEDASH REMOVAL ACHIEVING CATALYTIC LIGHT-OFFWHEN REFUELINGCATALYST MONITORING CAUTION AGAINST OVER-FIRINGINSTALLATION PRECAUTIONS MASONRY INSERT INSTALLATIONINSTALLATIONS Fireplace Insert REQUIRED FIREPLACE DIMENSIONSFireplace POSSIBLE TOOLS NEEDED FOR INSTALLATIONINSTALLATION PREPARATION POSITIONING THE HEATERMOUNTING THE TRIM PANELS FINAL CHECK INSTALLATION PRECAUTION RESIDENTIAL FREESTANDING ROOM HEATER INSTALLATIONSECTION FLOOR PROTECTION TOOLS FOR INSTALLATIONMODEL Minimum Clearances CHIMNEY Preparing The Stove for InstallationDETERMINING THE CHIMNEY LOCATION Wall Exit Into Metal Tee-Box Wall Exit Into Masonry using single wall pipeCeiling Exit-CloseClearance Unlisted and Untested Wall Protector ALTERNATIVES FOR WALL PROTECTIONFINAL CHECK Tested and Listed Wall Protector3.Open the primary air drafts and damper bypass SECTION WOOD HEATER SAFETYOPERATION GUIDE TO THE DIFFERENT BURNING QUALITIES OF WOODSECTION Building a Fire SECTION Disassembly Inspection and Catalytic ReplacementGASKET REPLACEMENT Cold Heater PREVENTIVE MAINTENANCE / PARTS REPLACEMENTPage SECTION TROUBLESHOOTINGProblem SolutionPossible Cause ProblemSolution COMBUSTOR-RELATEDPROBLEMSNEW BUCK CORPORATION NBC