New Buck Corporation Heater Model 80 Problem, Possible Cause, Solution, Combustor-Relatedproblems

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COMBUSTOR-RELATED PROBLEMS

Problem

3.Backpuffing

4.Smoke Rollout when heater door is opened

5.Low Catalytic Temperature

Possible Cause

1.Gusts of wind

2.Hot combustor (Above 1400 o F)

1.Bypass damper is closed, or combustor is in operating position

2.Wind gusts blowing down chimney

3.Opening heater door too fast

1.Bypass damper is open

2.Light-off not obtained

3.Fuel charge is spent

4.Combustor coated with fly ash or soot

5.Heater dampered down too much

Solution

1.Install Buck draft inducer

2.Increase the amount of combustion air slowly.

1.Open bypass damper. In retrofit place combustor in bypass position before opening stove door.

2.Install Buck draft inducer

3.Wait a few seconds after opening bypass damper be- fore opening heater door to give smoke a chance to exit

heater

1.Once light-off temperatures have been reached and unit is stabilized, close bypass damper

2.Follow manufacturer’s oper- ating instructions

3.Refuel as necessary for com- bustor operation

4.See section on “Combustor Related Problems”

5.Ensure that proper air mix- ture and draft are available for wood pyrolysis to con- tinue

COMBUSTOR-RELATED PROBLEMS

1.Plugging

2.Catalyst Peeling

3.Catalyst Masking

1.Burning materials that produce a lot of char and fly ash

2.Burning wet, pitchy wood or burning large loads of small- diameter wood with the combustor in the operating position without light-off taking place

1.Extreme temperatures at combustor surface can cause the catalyst to peel. Over- firing and flame impingement are primary cause

1.Not maintaining light-off temperature

1.Do not burn materials such as garbage, gift wrap or cardboard

2.Burn dry, seasoned wood. Don’t place the combustor in the operating position until high temperatures are high enough to initiate light-off. It may be possible to burn the accumulated soot or creosote off by putting the combustor in a partially open-partially closed position after a “hot” fire has been started.

1.If peeling is severe, remove and replace combustor. Avoid extreme temperatures.

1.Place combustor in a partially closed position after a “hot” fire has been started to burn soot off

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Contents SAFETY NOTICE FEATURES PREPARATION INSTALLATIONOPERATION MAINTENANCE SAFETY “MEETS PHASE II EPA STANDARDS”Page SECTION TABLE OF CONTENTSSECTION SECTIONPage ROOM HEATER FEATURES SECTIONModel 80 Wood Stove CATALYST EQUIPPED CATALYST WARRANTYEPA COMPLIANCE STATUS PROPER FUEL SELECTIONCAUTION AGAINST OVER-FIRING ACHIEVING CATALYTIC LIGHT-OFFWHEN REFUELINGCATALYST MONITORING ASH REMOVALREQUIRED FIREPLACE DIMENSIONS MASONRY INSERT INSTALLATIONINSTALLATIONS Fireplace Insert INSTALLATION PRECAUTIONSPOSITIONING THE HEATER POSSIBLE TOOLS NEEDED FOR INSTALLATIONINSTALLATION PREPARATION FireplaceMOUNTING THE TRIM PANELS FINAL CHECK SECTION RESIDENTIAL FREESTANDING ROOM HEATER INSTALLATIONINSTALLATION PRECAUTION MODEL Minimum Clearances TOOLS FOR INSTALLATIONFLOOR PROTECTION DETERMINING THE CHIMNEY LOCATION Preparing The Stove for InstallationCHIMNEY Wall Exit Into Masonry using single wall pipe Wall Exit Into Metal Tee-BoxCeiling Exit-CloseClearance Tested and Listed Wall Protector ALTERNATIVES FOR WALL PROTECTIONFINAL CHECK Unlisted and Untested Wall Protector3.Open the primary air drafts and damper bypass WOOD HEATER SAFETY SECTIONSECTION GUIDE TO THE DIFFERENT BURNING QUALITIES OF WOODOPERATION Building a Fire PREVENTIVE MAINTENANCE / PARTS REPLACEMENT Disassembly Inspection and Catalytic ReplacementGASKET REPLACEMENT Cold Heater SECTIONPage Solution TROUBLESHOOTINGProblem SECTIONCOMBUSTOR-RELATEDPROBLEMS ProblemSolution Possible CauseNEW BUCK CORPORATION NBC