Roberts Gorden DAT100, DAT75, DAT90, DAT115 Installation Clearances and Clearances to Combustibles

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

WARNING

Fire Hazard

Some objects will catch fire or explode when placed close to heater.

Keep all flammable objects, liquids and vapours the required distance away from the heater.

Failure to follow these instructions can result in death, injury or property damage.

Figure 2: Installation Clearances and Clearances to Combustibles

Installation Clearances

Roof Terminal

 

 

 

Alternative

Air

Flue

 

Wall

Intake

 

Terminal

 

 

15 cm

 

 

 

 

 

 

Condense

 

 

Air Flow

Drain

 

 

Install to

 

 

 

suitable drain,

 

 

 

See Page 3,

 

 

 

Figure 1.

 

 

60 cm

 

3 m

 

 

 

 

Insulated

 

 

2.5 - 3.5 m*

refrigerant pipes

 

 

to cooling coil

Customer’s

 

 

by customer.

 

 

Suitable

 

 

 

Condenser

 

 

 

Unit

 

*Free blowing DualAir® units may be mounted at a higher level if destratification fans and/or turn down nozzles are installed.

Clearances to Combustibles

15 cm

50 cm

50 cm**

30 cm

**80 cm is necessary to service heater.

Free blowing DualAir® units must always be installed at least 1.8 m above the floor. Ducted installations may be floor mounted.

The flue pipe must have clearance from combustibles by 5 cm.

If installed at low levels where individuals can come in contact with hot heat exchanger components, adequate guarding must be provided.

All distances are minimum clearance requirements for service access, air flow and safety.

4

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Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Clearances to Combustibles Heater SafetyInstaller Responsibility Corrosive ChemicalsLocation and Suspension All models Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information VentilationInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT Front View Left VersionGeneral Technical Data Table Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Handling Heater Installation 5.1 GeneralShelf Mounting and Suspension Air Intake Terminal Cover Flue Installation 6.1 Flue InstallationType B22 Appliance Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance AIR Supply Room Sealed InstallationOpen Flued Installation Building VentilationDuct resistance and design. Tel +44 0 121 Optional Heater Configurations 8.1 Distribution DuctDepartment for recommendations regarding 7700GAS Piping ConnectionsSee Page 17, .3 through Page 18, Section Wiring and Electrical InformationRemote Control ModelsNumber DAT Wiring Diagram See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Commissioning the Gas Valve Combustion TestingCommissioning the Gas Valves Set Minimum PressureComplete the Commissioning Pressure SwitchTurning Off the DualAir Unit Instruction to the UserSee Page 7, .3 and Page 8, Figure Heater OperationCommon User Controls Combination Fan/Limit Thermostat Secondary Limit ThermostatSimple Fault Finding burner faults Burner Lockout Reset ButtonSimple Fault Finding Cooling Section OperationIf you smell gas Heat Exchanger Maintenance Burner Maintenance13.3 Fan/Motor Assembly Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Burner Conversion Conversion Between Gases 14.1 GeneralGas Valves Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionBurner Components Removal and Replacement PartsGas Valve Replacement all models Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionCoil Pressure Switch Pressure SwitchesFilter Pressure Switch 16.7.1 S4563C Ignition ControlFan Motor Removal Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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