Roberts Gorden DAT100 Pressure Switch, Turning Off the DualAir Unit, Complete the Commissioning

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

water collection and a shortened heat exchanger life.

Pressure Switch

The pressure switch is factory pre-set for each model and is not adjustable.

11.6 Turning Off the DualAir® Unit

Set the external controls to the off position and the main burner will stop.

The fans will run until they are stopped automatically by the fan thermostat.

Do not use electrical isolator for control of heater. Electrical isolator will switch off the fan. Heat exchanger could be damaged. Warranty will not cover damage to the heat exchanger if operated improperly.

11.7 External Controls

External controls may include time switch, room thermostat and frost thermostat. Operate each control to ensure that they function correctly. Set the time switch (if fitted) and room thermostat to the users’ requirements. Operate the external controls and ensure that the installed cooling stages operate correctly as described on Page 17, Section 10.3.

11.8 Complete the Commissioning

Ensure that all covers are fitted correctly and all test points are properly sealed.

11.9 Instruction to the User

Explain the controls of the DualAir® unit to the user including how to turn it on and off, using the controls fitted on site.

Give this manual to the user.

Ensure that the user is shown and understands the importance of maintaining clearances to combustibles and the user instructions on Page 25, Section 12 through Page 26, Section 12.6 and all warnings defined in this manual.

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Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Clearances to Combustibles Heater SafetyInstaller Responsibility Corrosive ChemicalsLocation and Suspension All models Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information VentilationInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT Front View Left VersionGeneral Technical Data Table Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Heater Installation 5.1 General HandlingShelf Mounting and Suspension Air Intake Terminal Cover Flue Installation 6.1 Flue InstallationType B22 Appliance Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance AIR Supply Room Sealed InstallationOpen Flued Installation Building VentilationDuct resistance and design. Tel +44 0 121 Optional Heater Configurations 8.1 Distribution DuctDepartment for recommendations regarding 7700GAS Piping ConnectionsSee Page 17, .3 through Page 18, Section Wiring and Electrical InformationRemote Control ModelsNumber DAT Wiring Diagram See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Commissioning the Gas Valve Combustion TestingCommissioning the Gas Valves Set Minimum PressureComplete the Commissioning Pressure SwitchTurning Off the DualAir Unit Instruction to the UserSee Page 7, .3 and Page 8, Figure Heater OperationCommon User Controls Combination Fan/Limit Thermostat Secondary Limit ThermostatSimple Fault Finding burner faults Burner Lockout Reset ButtonSimple Fault Finding Cooling Section OperationIf you smell gas Heat Exchanger Maintenance Burner Maintenance13.3 Fan/Motor Assembly Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Conversion Between Gases 14.1 General Burner ConversionGas Valves Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionBurner Components Removal and Replacement PartsGas Valve Replacement all models Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionPressure Switches Coil Pressure SwitchFilter Pressure Switch Ignition Control 16.7.1 S4563CFan Motor Removal Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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