Roberts Gorden DAT100, DAT75, DAT90, DAT115 Troubleshooting For Automatic Ignition Burner Systems

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

15.2 Troubleshooting For Automatic Ignition Burner Systems

WARNING

S4565C. They both have similar operating sequences. To

There are two burner controls used. Honeywell S4563C and

 

 

measure flame current, connect a 0 - 50 μA DC meter in

 

 

 

 

series with the flame probe. If the meter reads negative

 

values, then reverse the test leads.

 

 

 

 

 

 

Electrical Shock Hazard

Start

 

 

 

 

Do not touch ignition components.

Are gas & electrical

No

Turn on supplies.

 

 

Voltage from ignition components is high.

supplies on?

 

 

 

 

 

 

 

Failure to follow these instructions can

 

 

 

 

 

Yes

 

 

 

 

result in death or electrical shock.

 

 

 

 

 

 

 

 

Have limit thermostats

 

 

 

 

Is the green light on?

No

Are external controls on?

Yes

operated or light faulty?

Reset or replace as

 

 

 

 

 

 

 

 

necessary.

Yes

 

 

 

 

 

 

 

Press in lockout reset button

 

 

 

Is red lockout light on?

Yes

on rear of heater or remote

 

 

 

 

 

reset button if fitted.

 

 

 

No

 

 

 

 

 

Does flue fan run?

No

 

Yes

 

Does air pressure switch

No

change over?

 

Yes

Wait 30 - 40 seconds.

Is ignition spark operating? No

Yes

 

Does the flame light?

No

Yes

 

Is red lockout light on?

Yes

No

Heater Operating

TROUBLESHOOT ENDS. No

Is 230v supply at fan

Yes

connections?

 

No

Burner control faulty or plug in connections faulty. Repair or replace as necessary

Check for too much flue/air inlet

duct. Check for blockage in

combustion air circuit.

Check for faulty air pressure

switch. See section 16.5.

Is HT lead okay and

connected? Yes Is spark electrode okay?

Is the gas valve operating? No To test valve,

see Section 15.4.

Is the flame current at

least 1 µAmp DC when No the flame lights?

If problems persist, contact ROBERTS GORDON® at Tel: +44(0) 190 249 8733 or www.rg-inc.com

Flue fan faulty replace

Ignition control faulty replace.

See Section 15.6.

Replace valve.

Trace fault in supervision system. See Section 16.3.

For your safety and optimum heater performance use only ROBERTS GORDON® replacement parts.

Conduct Commissioning procedure as shown on Page 21, Section 11

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Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Clearances to Combustibles Heater SafetyInstaller Responsibility Corrosive ChemicalsLocation and Suspension All models Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information VentilationInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT Front View Left VersionGeneral Technical Data Table Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Shelf Mounting and Suspension Heater Installation 5.1 GeneralHandling Air Intake Terminal Cover Flue Installation 6.1 Flue InstallationType B22 Appliance Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance AIR Supply Room Sealed InstallationOpen Flued Installation Building VentilationDuct resistance and design. Tel +44 0 121 Optional Heater Configurations 8.1 Distribution DuctDepartment for recommendations regarding 7700GAS Piping ConnectionsSee Page 17, .3 through Page 18, Section Wiring and Electrical InformationRemote Control ModelsNumber DAT Wiring Diagram See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Commissioning the Gas Valve Combustion TestingCommissioning the Gas Valves Set Minimum PressureComplete the Commissioning Pressure SwitchTurning Off the DualAir Unit Instruction to the UserSee Page 7, .3 and Page 8, Figure Heater OperationCommon User Controls Combination Fan/Limit Thermostat Secondary Limit ThermostatSimple Fault Finding burner faults Burner Lockout Reset ButtonSimple Fault Finding Cooling Section OperationIf you smell gas Heat Exchanger Maintenance Burner Maintenance13.3 Fan/Motor Assembly Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Gas Valves Conversion Between Gases 14.1 GeneralBurner Conversion Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionBurner Components Removal and Replacement PartsGas Valve Replacement all models Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionFilter Pressure Switch Pressure SwitchesCoil Pressure Switch Fan Motor Removal Ignition Control16.7.1 S4563C Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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