Roberts Gorden DAT75, DAT90 Burner Lockout Reset Button, Cooling Section Operation, Filters

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

WARNING

Explosion Hazard

If control locks out, do not make more than 3 attempts to restart the heater.

Dangerous gas mixtures can build up.

The fault must be traced and repaired by a registered installer or service engineer.

Failure to follow these instructions can result in death, injury or property damage.

12.3.3 Burner Lockout Reset Button

The red warning light will illuminate when the control has gone to lockout. This may be caused by flame failure. Press the reset button,(See Page 5, Section 4.1), or the remote reset if installed on site.

12.4 Cooling Section Operation

The temperature control will bring on the fan to

operate the DualAir® unit in cooling mode dependent on the current temperature and set point.

Once the temperature rises above the set point, there are three stages of cooling available dependant on site installation.

Cooling Stage 1 (optional free cooling):

The fan runs and change over dampers (if fitted) allow fresh air to be drawn from outside.

If the temperature continues to rise then Cooling Stage 2 operates: The fan runs, the dampers (if fitted) return to recirculating air and the first condenser operates to provide cooling at half load.

Should the temperature continue to rise, Cooling Stage 3 operates: The fan runs, the dampers (if fitted) remain in recirculating air and the second condenser operates to provide cooling at full load.

12.4.1 Filters

Air cleaning filters are fitted to the DualAir® unit to protect the cooling coil and provide improved environmental conditions.

The filters will require to be replaced at least three times per year and in dirty environments cleaning of the filters may be required at more frequent intervals.

When the filters are dirty the warning light will show see Page 25, Section 12.2.1. The filters must be cleaned or replaced immediately.

Do not operate the DualAir® unit without filters as the cooling coil may become blocked and impossible to clean.

12.5Heating Section Lighting Instructions 12.5.1 To Turn On Heater

1. Ensure that the electrical and gas supplies to the heater are on. Check that the on site con- trols are “ON”.

NOTE: The thermostat setting must be above the ambient temperature for the heater to operate.

2. The green light will be on and the automatic fir- ing sequence will begin as described on Page 22, Figure 12. The heater will now operate automatically under the control of the on site controls. Following long shut down periods, the control may go to lockout. See Page 26, Sec- tion 12.3.3.

12.5.2 To Turn the Heater Off

Set the installed remote controls to “OFF”. The burner will turn off immediately.

The fan will continue to run for a few minutes. To restart turn the control used above to “ON”.

12.6Simple Fault Finding

Possible reasons for the heater not operating are:

1.Gas supply not turned ON.

2.Electricity supply not turned ON.

3.The time and/or temperature controls are not “ON”.

4.One or both of the limit thermostats may have operated. This may be caused by an interrup- tion of the electrical supply or failure of the

distribution fan.

If the limit thermostats persistently operate, there is a fault which must be investigated by a contractor qualified in the installation and service of gas-fired heating equipment.

12.6.1 Simple Fault Finding (burner faults)

If the burner fails to ignite for any reason, it will go to lockout. This will be indicated by the red light on the heater or at the remote indicator (if fitted).

1.Press in and release the lockout reset button. If a remote reset is not fitted a reset button is on the side panel of the heater. See Page 5, Sec- tion 4.1.

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Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Heater Safety Installer ResponsibilityClearances to Combustibles Corrosive ChemicalsMinimum Required Installation Clearances Critical Considerations 3.1 Basic InformationLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT Front View Left VersionGeneral Technical Data Table Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Shelf Mounting and Suspension Heater Installation 5.1 GeneralHandling Flue Installation 6.1 Flue Installation Type B22 ApplianceAir Intake Terminal Cover Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Room Sealed Installation Open Flued InstallationAIR Supply Building VentilationOptional Heater Configurations 8.1 Distribution Duct Department for recommendations regardingDuct resistance and design. Tel +44 0 121 7700GAS Piping ConnectionsWiring and Electrical Information Remote ControlSee Page 17, .3 through Page 18, Section ModelsNumber DAT Wiring Diagram See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Combustion Testing Commissioning the Gas ValvesCommissioning the Gas Valve Set Minimum PressurePressure Switch Turning Off the DualAir UnitComplete the Commissioning Instruction to the UserHeater Operation Common User Controls Combination Fan/Limit ThermostatSee Page 7, .3 and Page 8, Figure Secondary Limit ThermostatBurner Lockout Reset Button Simple Fault FindingSimple Fault Finding burner faults Cooling Section OperationIf you smell gas Burner Maintenance 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Gas Valves Conversion Between Gases 14.1 GeneralBurner Conversion Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionRemoval and Replacement Parts Gas Valve Replacement all modelsBurner Components Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionFilter Pressure Switch Pressure SwitchesCoil Pressure Switch Fan Motor Removal Ignition Control16.7.1 S4563C Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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