Roberts Gorden DAT75, DAT90, DAT100, DAT115 Ignition Control, 16.7.1 S4563C, Fan Motor Removal

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

16.7 Ignition Control

IT IS IMPORTANT THAT ONLY THE CORRECT IGNITION CONTROL SPECIFIED FOR EACH MODEL TYPE IS USED WHEN REPLACING THESE ITEMS.

16.7.1 S4563C

This control is mounted at the electrical mounting plate. Pull out the 3 cable connectors.

Pull out ignition cable, ignition earth and flame probe cable noting their positions. Remove the screws. Refit in reverse. Ensure correct location of ignition and flame probe cables.

16.8 Fan Motor Removal

Belt Tension

Locknut

Jacking Screw

Adjustment

(ensure tight)

Position

(adjust both ends

 

 

the same to ensure

 

 

motor is parallel

 

 

to fan case)

 

 

Motor Fixing

 

 

Bolts

 

Taper Lock

 

Pivot Bolts

 

Screws

 

(ensure tight)

 

1.Disconnect the electrical connections at the contactor and pull the cable back to the fan motor.

2.Slacken the belt tensioning nuts and remove the drive belts.

3.Unscrew the motor mounting bolt. (motor is heavy, may need two people)

4.Remove the motor pulley by using a hexagonal key to remove the taper lock screws. Use one of these screws to fit into the centre jacking screw and tighten into this position to separate the taper lock bush and the pulley.

5.Replace in reverse order.

Use a straight edge to ensure both pulleys line up. Ensure the pulley fixing screws are tight and belt tension is correct (use new belts if required). Ensure motor rotation is correct.

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Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Heater Safety Installer ResponsibilityClearances to Combustibles Corrosive ChemicalsMinimum Required Installation Clearances Critical Considerations 3.1 Basic InformationLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT Front View Left VersionGeneral Technical Data Table Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Heater Installation 5.1 General HandlingShelf Mounting and Suspension Flue Installation 6.1 Flue Installation Type B22 ApplianceAir Intake Terminal Cover Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Room Sealed Installation Open Flued InstallationAIR Supply Building VentilationOptional Heater Configurations 8.1 Distribution Duct Department for recommendations regardingDuct resistance and design. Tel +44 0 121 7700GAS Piping ConnectionsWiring and Electrical Information Remote ControlSee Page 17, .3 through Page 18, Section ModelsNumber DAT Wiring Diagram See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Combustion Testing Commissioning the Gas ValvesCommissioning the Gas Valve Set Minimum PressurePressure Switch Turning Off the DualAir UnitComplete the Commissioning Instruction to the UserHeater Operation Common User Controls Combination Fan/Limit ThermostatSee Page 7, .3 and Page 8, Figure Secondary Limit ThermostatBurner Lockout Reset Button Simple Fault FindingSimple Fault Finding burner faults Cooling Section OperationIf you smell gas Burner Maintenance 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Conversion Between Gases 14.1 General Burner ConversionGas Valves Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionRemoval and Replacement Parts Gas Valve Replacement all modelsBurner Components Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionPressure Switches Coil Pressure SwitchFilter Pressure Switch Ignition Control 16.7.1 S4563CFan Motor Removal Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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