Roberts Gorden DAT75, DAT90 Conversion Between Gases 14.1 General, Burner Conversion, Gas Valves

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 14: CONVERSION BETWEEN GASES 14.1 General

Conversion between gasses will require a change of burner injectors and the gas valve re-commissioning to the new conditions.

14.2 Burner Conversion

Conversion of the burner assembly from one gas to the other is the same for all types of heaters.

1.Remove the burner compartment cover as shown on Page 37, Section 16.2.

2.Remove the connection between the gas valve outlet and the manifold. See Page 36, Section 16.1 for gas valve removal.

3.Remove the manifold from the burner assembly by removing the screws at the top and bottom. See Page 37, Section 16.2.1.

4.Remove the main burner injectors.

5.Replace with the injectors for the new gas ensuring a gas tight seal.

6.Refit all components in reverse order.

14.3 Gas Valves

All gas valves used on the DualAir® units have pressure regulators that may be set to operate on natural gas or LPG.

Conversion is carried out by re-setting the burner pressure to the value in the data table during commissioning. See Page 7, Section 4.3.

Ensure that the gas inlet pressure to the heater is correct for the new gas, and that the gas supply has been purged of the old gas.

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Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Heater Safety Installer ResponsibilityClearances to Combustibles Corrosive ChemicalsMinimum Required Installation Clearances Critical Considerations 3.1 Basic InformationLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT Front View Left VersionGeneral Technical Data Table Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Heater Installation 5.1 General HandlingShelf Mounting and Suspension Flue Installation 6.1 Flue Installation Type B22 ApplianceAir Intake Terminal Cover Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Room Sealed Installation Open Flued InstallationAIR Supply Building VentilationOptional Heater Configurations 8.1 Distribution Duct Department for recommendations regardingDuct resistance and design. Tel +44 0 121 7700GAS Piping ConnectionsWiring and Electrical Information Remote ControlSee Page 17, .3 through Page 18, Section ModelsNumber DAT Wiring Diagram See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Combustion Testing Commissioning the Gas ValvesCommissioning the Gas Valve Set Minimum PressurePressure Switch Turning Off the DualAir UnitComplete the Commissioning Instruction to the UserHeater Operation Common User Controls Combination Fan/Limit ThermostatSee Page 7, .3 and Page 8, Figure Secondary Limit ThermostatBurner Lockout Reset Button Simple Fault FindingSimple Fault Finding burner faults Cooling Section OperationIf you smell gas Burner Maintenance 13.3 Fan/Motor Assembly MaintenanceHeat Exchanger Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Conversion Between Gases 14.1 General Burner ConversionGas Valves Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionRemoval and Replacement Parts Gas Valve Replacement all modelsBurner Components Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionPressure Switches Coil Pressure SwitchFilter Pressure Switch Ignition Control 16.7.1 S4563CFan Motor Removal Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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