Roberts Gorden DAT100 Wiring and Electrical Information, See Page 17, .3 through Page 18, Section

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DUALAIR® HEATING AND COOLING UNITS INSTALLATION OPERATION AND SERVICE MANUAL

SECTION 10: WIRING AND ELECTRICAL INFORMATION

10.1 Electrical Supply

All heater models need a constant 400 V 50 Hz 3 ø supply connected to terminals L1,L2, L3, N & Earth. Polarity "L1 & N" must be correct. The voltage between neutral and earth should be 0 and never exceed 15 volts.

cooling temperature control. See Page 20, Section 10.6.

To operate the modulating gas burner, a further input of 0-10 V DC is required with 0V giving minimum fire and a 10V giving full fire, wired in screened cable (Belden 8451 or equivalent).

All heaters and controls must be correctly earthed. All external wiring must comply with the relevant local codes. Wire specification H05VV-F.

External controls must have a constant 230 V 50 Hz 1 Ø supply.

An isolator with a contact separation of at least

3 mm on all poles must be installed adjacent to, but not attached to, the DualAir® unit to disconnect all supplies to the heater and any remote control.

The final connection to the heater should be made by flexible cable or conduit to the main terminal block in the control section using 1 mm2 cable on all models.

All cables entering through the top of the heater should be routed via the metal shield to prevent inadvertent contact with the flue.

10.2.1 Remote Frost Thermostat

When required, connect to terminals 2 and 3 in the main terminal block.

Locate within the heated space adjacent to the most vulnerable equipment that requires protection.

See Page 17, Section 10.3 through Page 18, Section 10.4.

10.2.2Remote Fan Controls The fan will operate automatically.

A switch or control wired between terminals 2 & 1 in the terminal block will allow external control of the fan(s).

The fan may be operated continuously from an external control, with the burner/cooling cycling on and off.

Models

Fuse Size

 

 

DAT 75 & 90

5 A

 

 

DAT 100 & 115

10 A

 

 

WARNING

Electrical Shock Hazard

Disconnect electrical power before servicing.

Failure to follow these instructions can result in death or electrical shock.

10.2 Remote Control

Roberts Gordon markets a dedicated DualAir® control that will operate all the available features of the unit.

The DualAir® unit requires a 230 V remote control to provide a time control and multistage heating/

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Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Clearances to Combustibles Heater SafetyInstaller Responsibility Corrosive ChemicalsLocation and Suspension All models Minimum Required Installation ClearancesCritical Considerations 3.1 Basic Information VentilationInstallation Clearances and Clearances to Combustibles Specifications 4.1 DAT Front View Left VersionGeneral Technical Data Table Model 100 115 Fan DataModel 100 115 2 DAT100 and 115 4 kW motor Handling Heater Installation 5.1 GeneralShelf Mounting and Suspension Air Intake Terminal Cover Flue Installation 6.1 Flue InstallationType B22 Appliance Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance AIR Supply Room Sealed InstallationOpen Flued Installation Building VentilationDuct resistance and design. Tel +44 0 121 Optional Heater Configurations 8.1 Distribution DuctDepartment for recommendations regarding 7700GAS Piping ConnectionsSee Page 17, .3 through Page 18, Section Wiring and Electrical InformationRemote Control ModelsNumber DAT Wiring Diagram See Page 20, SectionSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Commissioning the Gas Valve Combustion TestingCommissioning the Gas Valves Set Minimum PressureComplete the Commissioning Pressure SwitchTurning Off the DualAir Unit Instruction to the UserSee Page 7, .3 and Page 8, Figure Heater OperationCommon User Controls Combination Fan/Limit Thermostat Secondary Limit ThermostatSimple Fault Finding burner faults Burner Lockout Reset ButtonSimple Fault Finding Cooling Section OperationIf you smell gas Heat Exchanger Maintenance Burner Maintenance13.3 Fan/Motor Assembly Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Burner Conversion Conversion Between Gases 14.1 GeneralGas Valves Conduct Commissioning procedure as shown on Page 21, Section Troubleshooting For Automatic Ignition Burner Systems Result in death or electrical shockTroubleshooting for Flame Supervision System StartTroubleshooting for Solenoid Valves Troubleshooting for Main FanTroubleshooting for Fan Contactor Conduct Commissioning procedure as on Page 21, SectionBurner Components Removal and Replacement PartsGas Valve Replacement all models Gas ValveBurner Compartment Burner InjectorsIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter Heater Pressure Switch See Page 21, SectionCoil Pressure Switch Pressure SwitchesFilter Pressure Switch 16.7.1 S4563C Ignition ControlFan Motor Removal Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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