Roberts Gorden DAT90, DAT75, DAT100, DAT115 service manual Troubleshooting for Fan Contactor

Page 41

SECTION 15: TROUBLESHOOTING

15.6 Troubleshooting for Fan Contactor

START

Does main fan run

automatically

in heating mode?

Yes

No

Is power supply 400v at

 

No

Fault elsewhere

 

 

three phase and N at the

 

 

 

main terminal?

 

 

 

 

 

 

 

Yes

 

 

 

 

 

 

 

Does fan run when white

No

Is there 230v at contactor

No

Press in overload reset

No

button of combination

thermostat is pushed in?

 

 

coil terminal A1 and A2?

 

button and retest.

 

 

 

 

 

 

 

 

 

Yes

 

 

 

Yes

 

Yes

 

 

 

 

 

 

 

 

 

 

Replace

 

 

Contactor faulty.

Overload operated. Check for

 

 

 

 

three phases at mains

 

combination thermostat.

 

 

 

Replace.

 

 

 

 

 

 

terminals, loose electrical

 

 

 

 

 

 

 

 

 

terminals and motor overload.

 

Wiring faulty or faulty

 

combination thermostat.

 

Investigate.

 

No

Is there 230v between

Has fuse 1 on the

terminals 96 and A1 on No

printed circuit board

the contactor?

blown?

Yes

Yes

Overload Faulty

Replace fuse and

investigate.

Replace.

 

Does fan motor run with

little or no air flow?

No

Check filters and

ducting for blockage.

Yes

Does fan run

as burner fires?

Yes

Does main fan run

automatically

in cooling mode?

Yes

Are fan belts

No

Is fan/motor rotation

No

Transpose two incoming

loose or broken?

correct?

phase connections.

 

 

Yes

 

 

 

 

 

Replace or tighten belts.

 

 

 

 

Relay R1 faulty.

NoReplace.

No

Does fan run at cooling

No

Relay R2 faulty.

stage 1 (T11 live)?

Replace.

 

Yes

 

 

Does fan run at cooling

No

Relay R3 faulty.

stage 2 (T12 live)?

Replace.

Yes

Fan Operating

TROUBLESHOOT ENDS.

No

If problems persist, contact ROBERTS GORDON® at Tel: +44(0) 190 249 8733 or www.rg-inc.com

For your safety and optimum heater performance use only ROBERTS GORDON® replacement parts.

Conduct Commissioning procedure as on Page 21, Section 11

35

Image 41
Contents DualAir Page Roberts-Gordon, LLC Page Table of Figures Page Product Approval Installer Responsibility Heater SafetyClearances to Combustibles Corrosive ChemicalsCritical Considerations 3.1 Basic Information Minimum Required Installation ClearancesLocation and Suspension All models VentilationInstallation Clearances and Clearances to Combustibles Front View Left Version Specifications 4.1 DATModel 100 115 Fan Data General Technical Data TableModel 100 115 2 DAT100 and 115 4 kW motor Shelf Mounting and Suspension Heater Installation 5.1 GeneralHandling Type B22 Appliance Flue Installation 6.1 Flue InstallationAir Intake Terminal Cover Flue ConversionControl Section & Upper Panel Vertical and Horizontal Flue Termination Type B22 Appliance Open Flued Installation Room Sealed InstallationAIR Supply Building VentilationDepartment for recommendations regarding Optional Heater Configurations 8.1 Distribution DuctDuct resistance and design. Tel +44 0 121 7700Connections GAS PipingRemote Control Wiring and Electrical InformationSee Page 17, .3 through Page 18, Section ModelsNumber See Page 20, Section DAT Wiring DiagramSite wiring connections shown DAT Site Connections at Main Circuit Board Commissioning Automatic Burner Control Box Sequence Commissioning the Gas Valves Combustion TestingCommissioning the Gas Valve Set Minimum PressureTurning Off the DualAir Unit Pressure SwitchComplete the Commissioning Instruction to the UserCommon User Controls Combination Fan/Limit Thermostat Heater OperationSee Page 7, .3 and Page 8, Figure Secondary Limit ThermostatSimple Fault Finding Burner Lockout Reset ButtonSimple Fault Finding burner faults Cooling Section OperationIf you smell gas 13.3 Fan/Motor Assembly Maintenance Burner MaintenanceHeat Exchanger Maintenance Servicing 13.1 Servicing InstructionsGas Control Valve Maintenance Gas Valves Conversion Between Gases 14.1 GeneralBurner Conversion Conduct Commissioning procedure as shown on Page 21, Section Result in death or electrical shock Troubleshooting For Automatic Ignition Burner SystemsStart Troubleshooting for Flame Supervision SystemTroubleshooting for Main Fan Troubleshooting for Solenoid ValvesConduct Commissioning procedure as on Page 21, Section Troubleshooting for Fan ContactorGas Valve Replacement all models Removal and Replacement PartsBurner Components Gas ValveBurner Injectors Burner CompartmentIgnition Electrode and Flame Probe Remove screws securing outlet flange to the flue adapter See Page 21, Section Heater Pressure SwitchFilter Pressure Switch Pressure SwitchesCoil Pressure Switch Fan Motor Removal Ignition Control16.7.1 S4563C Fan Removal and Replacement BREAK-OFF Link Must be Removed Page Some objects can catch fire or explode when placed
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