Eclipse Combustion 6500 instruction manual Copyright Disclaimer Notice Liability Warranty

Page 2

COPYRIGHT

DISCLAIMER NOTICE

LIABILITY AND

WARRANTY

Copyright 2003 by Eclipse Combustion. All rights reserved worldwide.This publication is protected by federal regulation and shall not be copied, distributed, transmitted, transcribed or translated into any human or computer language, in any form or by any means, to any third parties, without the express written consent of Eclipse Combustion.

In accordance with the manufacturer’s policy of continual product improvement, the product presented in this brochure is subject to change without notice or obligation.

The material in this manual is believed adequate for the intended use of the product. If the product is used for purposes other than those specified herein, confirmation of validity and suitability must be obtained. Eclipse Combustion warrants that the product itself does not infringe upon any United States patents. No further warranty is expressed or implied.

We have made every effort to make this manual as accurate and complete as possible. Should you find errors or omissions, please bring them to our attention so that we may correct them. In this way we hope to improve our product documentation for the benefit of our customers. Please send your corrections and comments to our Marketing Communications Manager.

It must be understood that Eclipse Combustion’s liability for its products, whether due to breach of warranty, negligence, strict liability, or otherwise, is limited to the furnishing of burner monitoring system replacement parts and Eclipse Combustion will not be liable for any other injury, loss, damage or expenses, whether direct or consequential, including but not limited to loss of use, income of, or damage to material arising in connection with the sale, installation, use of, inability to use or the repair or replacement of Eclipse Combustion’s products.

Eclipse Combustion, for a period of one year from shipment, warrants each Bi-Flame burner monitoring system to the original purchaser to be free from defects in material and workmanship under normal use as defined hereafter.Any operation expressly prohibited in this Guide, any adjustment or assembly procedures not recommended or authorized in these instructions, shall void the warranty.

2

Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03

 

Image 2
Contents Bi-Flame Copyright Disclaimer Notice Liability Warranty About this manual Audience Important Notices Document ConventionsTable of Contents Page Page Introduction Product DescriptionAffectedTerminals SpecificationsIntroduction Dimensions Main ChassisIntroduction Module Description Identification Power ModuleModules Description Relay ModuleSensor Module Remote DisplayDIP Switch Selection Introduction DIP Switch Location DIP Switch AccessS4 DIP Switches DIP Switch SettingsS2 DIP Switches S6 DIP SwitchesMain Fuel Valve Proof-of-Closure Terminal Function SummaryCombustion Air Flow Check Terminal Low Fire Start TerminalInterrupted or Intermittent Pilot Recycle ModePilot Test Mode Spark, Pilot Flame and Main Flame SeparationLast Recycle by AIR=XXXXXX or Auxiliary InputsHistory Log Last Recycle by FLAME=XXXXXXModulation Contacts Valve Leak Fail Lkout Hhhhmmss Valve Leak Sensing Device Vlsd InterfaceValve Leakage Limits Remote Display UnitRS232 Communication Interfaces RS485 optional Reset FaultAlarm AirSystem Faults System Lockout ConditionsSystem Installation Page Remote Reset Remote Display Power must be off when inserting or removing the cableJ6 J3 Wiring Diagram & Connections-Main Chassis Do not ground the shield to terminal GND Sensor InstallationIntroduction Sensor Wiring Flame Rods ScannersScanner Sighting Conditions Test Procedures Introduction Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame Faiulre Spark Sighting Test Limits and Interlock TestsIntroduction Maintenance Monthly ChecklistYearly Checklist Troubleshooting Problem Possible Cause Solution Contact Check air filter Check blower rotationRemote Display Messages Bi-Flame Operating Sequence AIR not Proven Lkout Wait for LO.FIRE SwitchAIR Proven Purge AT High FirexxFlame #OX Time = Main Flame on Pilot OFFAutomatic Modulation Main # OX FailedPost Purge Main Valve Fail LkoutRemote Display Diagnostic Messages ListedAlphabetically Message Type ExplanationRemote Display Diagnostic Messages Valve Leak Fail UNSAFE-FLM-PURGEValve Leakage Watchdog FailMetric to English AppendixConversion Factors Metric to MetricIllustrated Parts List Pos Eclipse Qty Description Part Number

6500 specifications

The Eclipse Combustion 6500 is a cutting-edge industrial burner designed to optimize combustion efficiency and reduce emissions in various applications. Known for its innovative approach to fuel burning, the 6500 model combines advanced technology with robust engineering, making it a preferred choice for industries such as power generation, manufacturing, and petrochemicals.

One of the hallmark features of the Eclipse Combustion 6500 is its versatility to operate on multiple fuels, including natural gas, propane, and biogas. This flexibility allows companies to adapt to changing fuel availability and cost, ensuring operational efficiency and economic viability. The burner is designed with a range of firing rates, catering to both small and large-scale applications, which enhances its utility across diverse operational scenarios.

Another significant characteristic of the 6500 is its sophisticated control system. The burner employs advanced digital controls that enable precision in fuel-to-air ratios and overall combustion management. This technology not only optimizes thermal performance but also facilitates compliance with stringent emissions regulations. By continuously monitoring combustion conditions, the 6500 ensures maximum efficiency while minimizing harmful emissions of nitrogen oxides (NOx) and carbon monoxide (CO).

Moreover, the Eclipse Combustion 6500 features a unique combustion geometry. This design promotes a stable flame while maintaining excellent mixing of fuel and air. The result is improved combustion efficiency and a reduction in pollutant formation. The structural integrity of the burner is engineered to handle high temperatures and corrosive environments, ensuring long-term reliability and reduced maintenance needs.

Safety is a paramount consideration in the design of the 6500. Integrated safety systems monitor operational parameters and provide alerts to prevent unsafe conditions. This focus on safety, combined with high performance, ensures that the burner not only meets but exceeds industry standards.

In summary, the Eclipse Combustion 6500 stands out due to its versatility, advanced control technologies, and efficient combustion capabilities. Its design prioritizes safety, reliability, and compliance with environmental regulations, making it an ideal choice for various industrial applications. As industries strive for greener and more efficient operations, the 6500 is poised to play a pivotal role in the evolution of combustion technology.