Eclipse Combustion 6500 instruction manual

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5

6

Function Summary

14

Introduction

14

Standard Features

14

Combustion Air Flow Check Terminal

14

Main Fuel Valve Proof-of-Closure Terminal

14

Low Fire Start Terminal

14

High Fire/High Fire Purge Check Terminal

14

Recycle Mode

15

Pilot Test Mode

15

Interrupted or Intermittent Pilot

15

Spark, Pilot Flame & Main Flame Separation

15

Auxiliary Inputs

16

History Log

16

Modulation Contacts

17

Valve Leak Sensing Device

18

Remote Display Unit

19

RS232/RS485 Communication Interfaces

19

Logic Module Status Lights & Push-buttons

19

Limits

19

Air

20

Purge

20

Burner On

20

Fault

20

Alarm

20

Low Fire

20

High Fire

20

Scan

20

Enter

20

Reset

20

System Faults

21

System Lockout Conditions

21

System Installation

22

Introduction

22

Interlocks and Limit Switch Input

22

Combustion Air Switch Input

22

Ignition Wiring

23

Communication Wiring

23

Power Supply

23

Low Fire Input

23

Main Valve Proof-of-Closure

23

High Fire Input

23

Auxiliary Inputs

23

Remote Reset

23

Remote Display

24

Terminal Strips Identification & Location (Figure 6.1)

25

Wiring Diagram & Connections–Main Chassis (Figure 6.2)

26

Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03

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Contents Bi-Flame Copyright Disclaimer Notice Liability Warranty Audience Important Notices Document Conventions About this manualTable of Contents Page Page Product Description IntroductionAffectedTerminals SpecificationsIntroduction Main Chassis DimensionsModules Description Power ModuleIntroduction Module Description Identification Relay ModuleRemote Display Sensor ModuleIntroduction DIP Switch Location DIP Switch Access DIP Switch SelectionS2 DIP Switches DIP Switch SettingsS4 DIP Switches S6 DIP SwitchesCombustion Air Flow Check Terminal Function SummaryMain Fuel Valve Proof-of-Closure Terminal Low Fire Start TerminalPilot Test Mode Recycle ModeInterrupted or Intermittent Pilot Spark, Pilot Flame and Main Flame SeparationHistory Log Auxiliary InputsLast Recycle by AIR=XXXXXX or Last Recycle by FLAME=XXXXXXModulation Contacts Valve Leak Fail Lkout Hhhhmmss Valve Leak Sensing Device Vlsd InterfaceValve Leakage Limits Remote Display UnitRS232 Communication Interfaces RS485 optional Alarm FaultReset AirSystem Lockout Conditions System FaultsSystem Installation Page Power must be off when inserting or removing the cable Remote Reset Remote DisplayJ6 J3 Wiring Diagram & Connections-Main Chassis Do not ground the shield to terminal GND Sensor InstallationIntroduction Sensor Wiring Scanners Flame RodsScanner Sighting Conditions Introduction Flame Signal Strength Minimum Pilot Test Test ProceduresSpark Sighting Test Limits and Interlock Tests Pilot Flame Failure Test Main Flame FaiulreMonthly Checklist Introduction MaintenanceYearly Checklist Contact Check air filter Check blower rotation Troubleshooting Problem Possible Cause SolutionRemote Display Messages Bi-Flame Operating Sequence AIR Proven Wait for LO.FIRE SwitchAIR not Proven Lkout Purge AT High FirexxAutomatic Modulation Main Flame on Pilot OFFFlame #OX Time = Main # OX FailedMain Valve Fail Lkout Post PurgeMessage Type Explanation Remote Display Diagnostic Messages ListedAlphabeticallyRemote Display Diagnostic Messages Valve Leakage UNSAFE-FLM-PURGEValve Leak Fail Watchdog FailConversion Factors AppendixMetric to English Metric to MetricPos Eclipse Qty Description Part Number Illustrated Parts List

6500 specifications

The Eclipse Combustion 6500 is a cutting-edge industrial burner designed to optimize combustion efficiency and reduce emissions in various applications. Known for its innovative approach to fuel burning, the 6500 model combines advanced technology with robust engineering, making it a preferred choice for industries such as power generation, manufacturing, and petrochemicals.

One of the hallmark features of the Eclipse Combustion 6500 is its versatility to operate on multiple fuels, including natural gas, propane, and biogas. This flexibility allows companies to adapt to changing fuel availability and cost, ensuring operational efficiency and economic viability. The burner is designed with a range of firing rates, catering to both small and large-scale applications, which enhances its utility across diverse operational scenarios.

Another significant characteristic of the 6500 is its sophisticated control system. The burner employs advanced digital controls that enable precision in fuel-to-air ratios and overall combustion management. This technology not only optimizes thermal performance but also facilitates compliance with stringent emissions regulations. By continuously monitoring combustion conditions, the 6500 ensures maximum efficiency while minimizing harmful emissions of nitrogen oxides (NOx) and carbon monoxide (CO).

Moreover, the Eclipse Combustion 6500 features a unique combustion geometry. This design promotes a stable flame while maintaining excellent mixing of fuel and air. The result is improved combustion efficiency and a reduction in pollutant formation. The structural integrity of the burner is engineered to handle high temperatures and corrosive environments, ensuring long-term reliability and reduced maintenance needs.

Safety is a paramount consideration in the design of the 6500. Integrated safety systems monitor operational parameters and provide alerts to prevent unsafe conditions. This focus on safety, combined with high performance, ensures that the burner not only meets but exceeds industry standards.

In summary, the Eclipse Combustion 6500 stands out due to its versatility, advanced control technologies, and efficient combustion capabilities. Its design prioritizes safety, reliability, and compliance with environmental regulations, making it an ideal choice for various industrial applications. As industries strive for greener and more efficient operations, the 6500 is poised to play a pivotal role in the evolution of combustion technology.