Eclipse Combustion 6500 instruction manual Troubleshooting Problem Possible Cause Solution

Page 34

TROUBLESHOOTING

 

 

 

PROBLEM

POSSIBLE CAUSE

SOLUTION

 

 

 

 

 

Cannot initiate start sequence

• Main valve is not closed.

Check proof-of-valve-closure switch.

 

 

 

 

 

 

 

• Air pressure switch has not made

Check air pressure switch adjustment.

 

 

contact.

Check air filter.

 

 

 

 

 

 

Check blower rotation.

 

 

 

Check outlet pressure from blower.

 

 

 

 

 

 

 

• High gas pressure switch has tripped.

Check incoming gas pressure; adjust

 

 

 

gas pressure if necessary.

 

 

 

Check pressure switch setting and

 

 

 

operation.

 

 

 

 

 

 

 

• Low gas pressure switch has tripped.

Check incoming gas pressure; adjust

 

 

 

gas pressure if necessary.

 

 

 

Check pressure switch setting and

 

 

 

operation.

 

 

 

 

 

 

 

• Malfunction of flame safeguard system

Have qualified electrician investigate

 

 

such as a shorted-out flame sensor

and rectify.

 

 

or electrical noise in the sensor line.

 

 

 

 

 

 

 

 

 

• Purge cycle not completed.

Check flame safeguard system, or

 

 

 

purge timer.

 

 

 

 

 

 

 

• Main power is off.

Make sure power is on to control

 

 

 

system.

 

 

 

 

 

 

 

• No power to control unit.

Call qualified electrician to

 

 

 

investigate.

 

 

 

 

 

Scrambled messages on remote

• Improper grounding in system.

Check grounding in system.

display.

 

 

 

 

 

 

 

 

“UNSAFE AIR SHORT” message

• Improperly adjusted air switch.

Check air switch settings.

appears on display.

• Air switch either shorted or wired

Check wiring to air switch.

 

 

 

 

wrong.

 

 

 

 

 

 

 

Burner flame fails but no flame

• A faulty scanner.

Check scanner as explained in

failure indication occurs.

 

checklists in “Maintenance” portion

 

 

 

of this Section.

 

 

 

 

 

 

 

• Improperly connected sensor wires.

Check wiring diagram on page 26

 

 

 

as well as appropriate sensor

 

 

 

information in Section 7.

 

 

 

 

 

 

 

• Electrical interference from other

Check Note information on page

 

 

current carrying wires.

27 regarding sensor wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03

 

Page 33 Page 35
Image 34
Page 33 Page 35
Contents Bi-Flame Copyright Disclaimer Notice Liability Warranty About this manual Audience Important Notices Document ConventionsTable of Contents Page Page Introduction Product DescriptionIntroduction SpecificationsAffectedTerminals Dimensions Main ChassisIntroduction Module Description Identification Power ModuleModules Description Relay ModuleSensor Module Remote DisplayDIP Switch Selection Introduction DIP Switch Location DIP Switch AccessS4 DIP Switches DIP Switch SettingsS2 DIP Switches S6 DIP SwitchesMain Fuel Valve Proof-of-Closure Terminal Function SummaryCombustion Air Flow Check Terminal Low Fire Start TerminalInterrupted or Intermittent Pilot Recycle ModePilot Test Mode Spark, Pilot Flame and Main Flame SeparationLast Recycle by AIR=XXXXXX or Auxiliary InputsHistory Log Last Recycle by FLAME=XXXXXXModulation Contacts Valve Leakage Valve Leak Sensing Device Vlsd InterfaceValve Leak Fail Lkout Hhhhmmss RS232 Communication Interfaces RS485 optional Remote Display UnitLimits Reset FaultAlarm AirSystem Faults System Lockout ConditionsSystem Installation Page Remote Reset Remote Display Power must be off when inserting or removing the cableJ6 J3 Wiring Diagram & Connections-Main Chassis Introduction Sensor Wiring Sensor InstallationDo not ground the shield to terminal GND Flame Rods ScannersScanner Sighting Conditions Test Procedures Introduction Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame Faiulre Spark Sighting Test Limits and Interlock TestsIntroduction Maintenance Monthly ChecklistYearly Checklist Troubleshooting Problem Possible Cause Solution Contact Check air filter Check blower rotationRemote Display Messages Bi-Flame Operating Sequence AIR not Proven Lkout Wait for LO.FIRE SwitchAIR Proven Purge AT High FirexxFlame #OX Time = Main Flame on Pilot OFFAutomatic Modulation Main # OX FailedPost Purge Main Valve Fail LkoutRemote Display Diagnostic Messages ListedAlphabetically Message Type ExplanationRemote Display Diagnostic Messages Valve Leak Fail UNSAFE-FLM-PURGEValve Leakage Watchdog FailMetric to English AppendixConversion Factors Metric to MetricIllustrated Parts List Pos Eclipse Qty Description Part Number

6500 specifications

The Eclipse Combustion 6500 is a cutting-edge industrial burner designed to optimize combustion efficiency and reduce emissions in various applications. Known for its innovative approach to fuel burning, the 6500 model combines advanced technology with robust engineering, making it a preferred choice for industries such as power generation, manufacturing, and petrochemicals.

One of the hallmark features of the Eclipse Combustion 6500 is its versatility to operate on multiple fuels, including natural gas, propane, and biogas. This flexibility allows companies to adapt to changing fuel availability and cost, ensuring operational efficiency and economic viability. The burner is designed with a range of firing rates, catering to both small and large-scale applications, which enhances its utility across diverse operational scenarios.

Another significant characteristic of the 6500 is its sophisticated control system. The burner employs advanced digital controls that enable precision in fuel-to-air ratios and overall combustion management. This technology not only optimizes thermal performance but also facilitates compliance with stringent emissions regulations. By continuously monitoring combustion conditions, the 6500 ensures maximum efficiency while minimizing harmful emissions of nitrogen oxides (NOx) and carbon monoxide (CO).

Moreover, the Eclipse Combustion 6500 features a unique combustion geometry. This design promotes a stable flame while maintaining excellent mixing of fuel and air. The result is improved combustion efficiency and a reduction in pollutant formation. The structural integrity of the burner is engineered to handle high temperatures and corrosive environments, ensuring long-term reliability and reduced maintenance needs.

Safety is a paramount consideration in the design of the 6500. Integrated safety systems monitor operational parameters and provide alerts to prevent unsafe conditions. This focus on safety, combined with high performance, ensures that the burner not only meets but exceeds industry standards.

In summary, the Eclipse Combustion 6500 stands out due to its versatility, advanced control technologies, and efficient combustion capabilities. Its design prioritizes safety, reliability, and compliance with environmental regulations, making it an ideal choice for various industrial applications. As industries strive for greener and more efficient operations, the 6500 is poised to play a pivotal role in the evolution of combustion technology.
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