Eclipse Combustion 6500 instruction manual Introduction Maintenance, Monthly Checklist

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Maintenance and Troubleshooting

9

INTRODUCTION

MAINTENANCE

This section is divided into two parts:

•The first part describes the maintenance procedures.

•The second part helps you to identify problems that may occur, and gives advice on how to solve these problems.

Preventative maintenance is the key to a reliable, safe and efficient system.The core of any preventive maintenance program is a list of periodic tasks.

In the paragraphs that follow are suggestions for a monthly list and a yearly list.

Note:

The monthly list and the yearly list are an average interval. If your environment is dirty, then the intervals may be shorter.

Caution:

Turn off power before disconnecting or installing sensors, con- trols or modules.

Monthly Checklist

1. Inspect flame-sensing devices for good condition and cleanliness. Keep the glass lens of scanners clean with a soft, damp cloth, since small amounts of dust will measurably reduce the flame signal strength.Wash the flame rod electrode and insulator with soap and water, then rinse and dry thoroughly.

2. Test all the alarm systems for proper signals.

3. Check ignition spark electrodes and check proper gap.

4. Test interlock sequence of all safety equipment as described in Test Procedures: manually make each interlock fail, noting what related equipment closes or stops as specified by the manufac- turer.

Test flame safeguard by manually shutting off gas to the burner.

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Eclipse Bi-Flame v1.8, Instruction Manual 826, 05/03

 

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Contents Bi-Flame Copyright Disclaimer Notice Liability Warranty About this manual Audience Important Notices Document ConventionsTable of Contents Page Page Introduction Product DescriptionAffectedTerminals SpecificationsIntroduction Dimensions Main ChassisPower Module Modules DescriptionIntroduction Module Description Identification Relay ModuleSensor Module Remote DisplayDIP Switch Selection Introduction DIP Switch Location DIP Switch AccessDIP Switch Settings S2 DIP SwitchesS4 DIP Switches S6 DIP SwitchesFunction Summary Combustion Air Flow Check TerminalMain Fuel Valve Proof-of-Closure Terminal Low Fire Start TerminalRecycle Mode Pilot Test ModeInterrupted or Intermittent Pilot Spark, Pilot Flame and Main Flame SeparationAuxiliary Inputs History LogLast Recycle by AIR=XXXXXX or Last Recycle by FLAME=XXXXXXModulation Contacts Valve Leak Fail Lkout Hhhhmmss Valve Leak Sensing Device Vlsd InterfaceValve Leakage Limits Remote Display UnitRS232 Communication Interfaces RS485 optional Fault AlarmReset AirSystem Faults System Lockout ConditionsSystem Installation Page Remote Reset Remote Display Power must be off when inserting or removing the cableJ6 J3 Wiring Diagram & Connections-Main Chassis Do not ground the shield to terminal GND Sensor InstallationIntroduction Sensor Wiring Flame Rods ScannersScanner Sighting Conditions Test Procedures Introduction Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame Faiulre Spark Sighting Test Limits and Interlock TestsIntroduction Maintenance Monthly ChecklistYearly Checklist Troubleshooting Problem Possible Cause Solution Contact Check air filter Check blower rotationRemote Display Messages Bi-Flame Operating Sequence Wait for LO.FIRE Switch AIR ProvenAIR not Proven Lkout Purge AT High FirexxMain Flame on Pilot OFF Automatic ModulationFlame #OX Time = Main # OX FailedPost Purge Main Valve Fail LkoutRemote Display Diagnostic Messages ListedAlphabetically Message Type ExplanationRemote Display Diagnostic Messages UNSAFE-FLM-PURGE Valve LeakageValve Leak Fail Watchdog FailAppendix Conversion FactorsMetric to English Metric to MetricIllustrated Parts List Pos Eclipse Qty Description Part Number

6500 specifications

The Eclipse Combustion 6500 is a cutting-edge industrial burner designed to optimize combustion efficiency and reduce emissions in various applications. Known for its innovative approach to fuel burning, the 6500 model combines advanced technology with robust engineering, making it a preferred choice for industries such as power generation, manufacturing, and petrochemicals.

One of the hallmark features of the Eclipse Combustion 6500 is its versatility to operate on multiple fuels, including natural gas, propane, and biogas. This flexibility allows companies to adapt to changing fuel availability and cost, ensuring operational efficiency and economic viability. The burner is designed with a range of firing rates, catering to both small and large-scale applications, which enhances its utility across diverse operational scenarios.

Another significant characteristic of the 6500 is its sophisticated control system. The burner employs advanced digital controls that enable precision in fuel-to-air ratios and overall combustion management. This technology not only optimizes thermal performance but also facilitates compliance with stringent emissions regulations. By continuously monitoring combustion conditions, the 6500 ensures maximum efficiency while minimizing harmful emissions of nitrogen oxides (NOx) and carbon monoxide (CO).

Moreover, the Eclipse Combustion 6500 features a unique combustion geometry. This design promotes a stable flame while maintaining excellent mixing of fuel and air. The result is improved combustion efficiency and a reduction in pollutant formation. The structural integrity of the burner is engineered to handle high temperatures and corrosive environments, ensuring long-term reliability and reduced maintenance needs.

Safety is a paramount consideration in the design of the 6500. Integrated safety systems monitor operational parameters and provide alerts to prevent unsafe conditions. This focus on safety, combined with high performance, ensures that the burner not only meets but exceeds industry standards.

In summary, the Eclipse Combustion 6500 stands out due to its versatility, advanced control technologies, and efficient combustion capabilities. Its design prioritizes safety, reliability, and compliance with environmental regulations, making it an ideal choice for various industrial applications. As industries strive for greener and more efficient operations, the 6500 is poised to play a pivotal role in the evolution of combustion technology.
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