Eclipse Combustion VeriFlame Single Burner Monitoring System Typical Connections For All Models

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Figure 5.3 Typical Connections For All Models

Model 5602 DB

24 VDC Remote Display

24V G Tx Rx G

Model 5602 DBP

120 VAC Remote Display

12V 12V

Tx

Rx

120V 120V

R1

R2

G

+

-

 

 

N

L

 

 

 

 

 

 

 

 

 

 

 

To 1

Cable

#20318

Power Supply #20317

NG

120/240VAC

PLUG

Flame Signal

Test Jack

To S2

Veri-Flame

Cable

to 120 VAC

Flame Signal

PLUG

#20318

 

Test Jack

 

 

To S2

Veri-Flame

U.V. / I.R.

S1

 

U.V

Blue (Signal)

 

or

S2

 

I.R.

Yellow (Neutral)

 

Self Check U.V. 5602-91 (Requires 5602-91-7 cable)

Solid State U.V. / I.R.

S1

White

 

Scanner

Black

 

S2

 

 

 

 

 

 

G

Shield

Direct Spark

S1

S2

Flame Rod

Blue

Flame Rod

Direct Spark with

Low Fire Start

2

A

1

B

S1

C

S2

D

3

 

3

Low Fire Proving

MAIN

 

4

IGNITION

 

CR

 

 

5

Neutral

4

 

Note: Intermittent pilot must

 

 

be selected, DIP-SW2 = ON

5

CR

 

 

MAIN

IGNITION

Neutral

Note: Intermittent pilot must be selected, DIP-SW2 = ON CR is a control relay used to bypass the low fire switch after the burner is lit.

Notes for Figures 5.1, 5.2 & 5.3:

1.Ground, shielding and conduit must not be connected to terminal S2.

2.Control circuit wires must meet 90°C (194°F) specification minimum and must be No. 16 AWG or larger and in accordance with all applicable codes.

3.Flame sensor wires must be individually run in their own separate conduit; flame sensor wires CANNOT be run together in a common conduit or wire- way (See Section 6).

4.Flame signal should read between 4 and 10 VDC with a digital volt meter. Drop off is approximately 4.0 VDC. Positive test jack point is on the cover marked “Flame Signal” with negative point being the ground.

5.Purge time,TFI, intermittent/interrupted pilot, and recycle/non-recycle selections are made with a DIP switch located on the rear plate of the control unit.

6.Neutral must be grounded.

Eclipse Veri-Flame Instruction Manual 818 -2/02

21

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Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty Audience Scope Document Conventions About this manualHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Product Description IntroductionSpecifications SpecificationsIntroduction Dimensions Veri-Flame Unit/All ModelsVeri-Flame Bases/Purge & No Purge Models Veri-Flame/Modulating Model with Base Model Number Remote Display Model Number 5602-DBRemote Display Model Number 5602-DBP Modulation & Purge DIP Switch Settings DIP Switch SelectionDIP Switch Location Introduction Standard Features Interlocks and Limit Switch Input Terminal Combustion AirMain Fuel Valve Closed Switch Terminal Function SummaryTest Mode Run Mode Seconds Status Lights PUSH-BUTTON Optional FeaturesSystem Installation High Purge Input Remote Reset Remote Display & Power Supply Ignition Wiring Low Fire InputNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Modulating Base Purge and No Purge BasesInputs Sequence DiagramsSensor Wiring Flame Rods Sensor InstallationFlame Rod Position Scanners Scanner Sighting ConsiderationsFlame Signal Strength Minimum Pilot Test Test ProceduresSpark Sighting Test Limits & Interlock Tests Pilot Flame Failure Test Main Flame FailureTestMaintenance &Troubleshooting Monthly Checklist Yearly ChecklistIntroduction Maintenance Problem Possible Cause Solution TroubleshootingLED Status AIR Failure LED Status & Conditions forVeri-Flame Purge ModelsAuto Interlocks Closed LED Status & Conditions forVeri-Flame Modulation ModelsRemote Display Messages Veri-Flame Operating Sequence Power onYES no YES Burner Shutdown AIR Failure Xxxxxx Lockout Pilot on Remote Display Diagnostic MessagesInternal Fault Conversion Factors AppendixMetric to English Metric to MetricPos Model Part Category Description Number Illustrated Parts List

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.