Eclipse Combustion 5600 instruction manual System Installation, Introduction

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System Installation

5

INTRODUCTION

Interlocks and Limit Switch Input

Combustion Air Switch Input

In this section, the necessary procedures are detailed to integrate aVeri-Flame into a burner system; Figures 5.1 and 5.2 illustrate the various terminal strips mentioned.

Note:

Shut off the power supply before theVeri-Flame is removed or replaced from the base.

Caution:

Installation and maintenance must conform with the National Electrical Code and all other national and local codes and authorities having jurisdiction. Flame monitoring systems must be installed by a qualified, licensed technician.

Wire external interlock, control, and limit switches in series to this input. Guard against induced voltage levels to wiring connected to this input. In some extreme wiring runs, reduction of induced voltages may require a load (relay or light) connected to terminal 7 to avoid system error lockouts. This input is the power source for the valve and ignition output terminals. Be sure all switches wired to this input can handle the current required by the total of all loads connected to terminals 3, 4,and 5.

For purge and modulation models: Wire any switches and contacts in series to this terminal for proving air flow function and relating to the air failure light. Power must not be immediately present at terminal 6 when power is first applied to terminals 1 or 7.

If this terminal is not used, place a jumper between the combustion blower out- put (terminal 8) and the air switch input (terminal 6).

If the combustion air blower is controlled outside of theVeri-Flame system, then a three way solenoid valve must be connected between the air switch port and the blower sensing port. The valve de-energized state should vent the switch to ambient pressure. The energized state then connects the air switch to the blower sensing port. Power the valve from the blower ouput terminal 8. If accepted by local codes, the air switch could be wired between the combustion blower output and the air switch input. Connecting the air switch in this man- ner will satisfy the open contact (air short) check on the switch.

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty About this manual Audience Scope Document ConventionsHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Introduction Product DescriptionSpecifications SpecificationsIntroduction Dimensions Veri-Flame Unit/All ModelsVeri-Flame Bases/Purge & No Purge Models Veri-Flame/Modulating Model with Base Model Number Remote Display Model Number 5602-DBRemote Display Model Number 5602-DBP DIP Switch Selection Modulation & Purge DIP Switch SettingsDIP Switch Location Main Fuel Valve Closed Switch Terminal Interlocks and Limit Switch Input Terminal Combustion AirIntroduction Standard Features Function SummaryTest Mode Run Mode Seconds Optional Features Status Lights PUSH-BUTTONSystem Installation Ignition Wiring Low Fire Input High Purge Input Remote Reset Remote Display & Power SupplyNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Purge and No Purge Bases Modulating BaseSequence Diagrams InputsSensor Installation Sensor Wiring Flame RodsScanners Scanner Sighting Considerations Flame Rod PositionTest Procedures Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame FailureTest Spark Sighting Test Limits & Interlock TestsMaintenance &Troubleshooting Monthly Checklist Yearly ChecklistIntroduction Maintenance Troubleshooting Problem Possible Cause SolutionLED Status LED Status & Conditions forVeri-Flame Purge Models AIR FailureLED Status & Conditions forVeri-Flame Modulation Models Auto Interlocks ClosedRemote Display Messages Power on Veri-Flame Operating SequenceYES no YES Burner Shutdown AIR Failure Remote Display Diagnostic Messages Xxxxxx Lockout Pilot onInternal Fault Metric to English AppendixConversion Factors Metric to MetricIllustrated Parts List Pos Model Part Category Description Number

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.
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