Eclipse Combustion 5600 Function Summary, Low Fire Start, Introduction Standard Features

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Function Summary

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INTRODUCTION

STANDARD FEATURES

Interlocks and Limit Switch Input (Terminal 7)

Combustion Air

Switch Input (Terminal 6)

Main Fuel Valve Closed Switch (Terminal V)

Low Fire Start

This section describes the features of theVeri-Flame. It is broken into three categories: Standard features, Optional features and the LED Indicator Lights on the front cover. Refer to Figure 5.5 for sequence diagrams.

The following function features are standard on theVeri-Flame models as noted:

This input is considered the normal operation control or run input to theVeri- Flame system. Interlocks are generally pressure or temperature switches which, when activated, start the burner. Limit switches are generally pressure, tempera- ture and other switches which, when activated, stop the burner. The interlocks and limit switches are wired in series. A break in this circuit will shut the burner down, but will not produce an alarm.

For purge and modulation models: This input is for monitoring the combustion air switch separately from other interlocks and limits. TheVeri-Flame checks the air flow switch input is open before start-up, closed during operation, and open again at burner shutdown, thus preventing operation with an air switch that is defective, maladjusted or jumped. This input has about a 2 second delay to filter out and ignore a momentary interruption.

The input will be proven open before start-up and after shutdown. If the input is improperly powered before the fan output is energized, the system error light will blink. The input must de-energize within 30 seconds or the Veri-Flame will lockout.

After the fan output has energized, the air switch input must be made within 10 seconds. If not proven, then the system will lockout, the alarm output and the air failure light will come on. However, if the unit has the optional air switch input hold feature, the sequence is held indefinitely without causing a lockout. When the air switch input is made, then the sequence continues.

If the air switch opens during the main firing cycle, the system will either lockout or recycle, depending on the DIP switch recycle selection.

Purge and No-Purge models: the Veri-Flame can be interlocked with the main valve closed switch. This feature checks the switch position before start-up and after shutdown to insure proper valve operation when the jumper on the base is cut.

For modulation models: when wired, the system checks for the low fire start position prior to light-off.

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty About this manual Audience Scope Document ConventionsHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Introduction Product DescriptionIntroduction SpecificationsSpecifications Veri-Flame Bases/Purge & No Purge Models DimensionsVeri-Flame Unit/All Models Remote Display Model Number 5602-DBP Veri-Flame/Modulating Model with Base Model NumberRemote Display Model Number 5602-DB DIP Switch Selection Modulation & Purge DIP Switch SettingsDIP Switch Location Main Fuel Valve Closed Switch Terminal Interlocks and Limit Switch Input Terminal Combustion AirIntroduction Standard Features Function SummaryTest Mode Run Mode Seconds Optional Features Status Lights PUSH-BUTTONSystem Installation Ignition Wiring Low Fire Input High Purge Input Remote Reset Remote Display & Power SupplyNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Purge and No Purge Bases Modulating BaseSequence Diagrams InputsSensor Installation Sensor Wiring Flame RodsScanners Scanner Sighting Considerations Flame Rod PositionTest Procedures Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame FailureTest Spark Sighting Test Limits & Interlock TestsIntroduction Maintenance Maintenance &TroubleshootingMonthly Checklist Yearly Checklist Troubleshooting Problem Possible Cause SolutionLED Status LED Status & Conditions forVeri-Flame Purge Models AIR FailureLED Status & Conditions forVeri-Flame Modulation Models Auto Interlocks ClosedRemote Display Messages Power on Veri-Flame Operating SequenceYES no YES Burner Shutdown AIR Failure Remote Display Diagnostic Messages Xxxxxx Lockout Pilot onInternal Fault Metric to English AppendixConversion Factors Metric to MetricIllustrated Parts List Pos Model Part Category Description Number

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.
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