Eclipse Combustion 5600, VeriFlame Single Burner Monitoring System instruction manual AIR Failure

Page 38

 

 

Table 9.2

 

Remote Display Diagnostic Messages (Listed Alphabetically)

 

 

MESSAGE

TYPE

 

EXPLANATION

 

 

 

 

 

 

 

 

 

 

 

AIR FAILURE

Lockout

 

For purge & modulation models: Combustion air flow limit

 

 

XX:XX:XX LOCKOUT

 

 

switch opened for more than two seconds once initially proven.

 

 

 

 

 

 

 

 

AIR FAILURE

Status

 

For purge & modulation models: Combustion air flow limit switch

 

 

RECYCLING

 

 

opened; if “recycle” has been selected, the Veri-Flame will restart the

 

 

 

 

 

sequence after air failure (see “Recycle Mode” on page 14).

 

 

 

 

 

 

 

 

AIR NOT PROVEN

Lockout

 

For purge & modulation models: Combustion air flow limit

 

 

XX:XX:XX LOCKOUT

 

 

switch did not make within ten seconds of fan being energized.

 

 

 

 

 

 

 

 

AIR PROVEN

Status

 

For purge & modulation models: Combustion air flow limit

 

 

 

 

 

switch closed within ten seconds of fan being energized.

 

 

 

 

 

 

 

 

AUTOMATIC

Status

 

For modulation models only: Modulating motor is sent to au-

 

 

MODULATION

 

 

tomatic operation.

 

 

 

 

 

 

 

 

BURNER ON XX.XV

Status

 

Main flame of burner is proven in the automatic modulation mode;

 

 

TIME=XXXX:XX:XX

 

 

flame strength is XX.XV (volts DC). Elapsed time is shown in

 

 

 

 

 

hours:minutes:seconds.

 

 

 

 

 

 

 

 

D-INTERNAL FAIL

Lockout

 

For modulation models only: Internal control failure; replace

 

 

XX:XX:XX:XX LOCKOUT

 

 

controller.

 

 

 

 

 

 

 

 

FAN ENERGIZED

Status

 

For purge & modulation models: Blower motor is energized

 

 

 

 

 

at the start of pre-purge.

 

 

 

 

 

 

 

 

FLAME FAILURE

Lockout

 

Main flame lost during operation in the automatic modulation mode.

 

 

XX:XX:XX LOCKOUT

 

 

Burner number (X) given of failed unit.

 

 

 

 

 

 

 

 

HI DAMPER/POVC

Lockout

 

For modulation models only: High damper or high purge rate

 

 

XX:XX:XX LOCKOUT

 

 

switch did not make at the end of pre-purge to high fire.

 

 

 

 

 

 

 

 

K-INTERNAL FAIL

Lockout

 

Internal control failure; replace controller.

 

 

XX:XX:XX LOCKOUT

 

 

 

 

 

 

 

 

 

 

 

L-INTERNAL FAIL

Lockout

 

Internal control failure; replace controller.

 

 

XX:XX:XX LOCKOUT

 

 

 

 

 

 

 

 

 

 

 

LIMITS OPEN

Status

 

The controller has completed its internal checks and is standing by

 

 

TIME=XXXX:XX:XX

 

 

for the interlocks to close.

 

 

 

 

 

 

 

 

LOW FIRE FAIL

Lockout

 

For modulation models only: Low fire switch is open just prior

 

 

XX:XX:XX LOCKOUT

 

 

to pilot trial for ignition.

 

 

 

 

 

 

 

 

MAIN FLAME FAIL

Lockout

 

Main flame was not established during the main burner trial for

 

 

XX:XX:XX LOCKOUT

 

 

ignition.

 

 

 

 

 

 

 

 

MAIN FLAME FAIL

Status

 

Main flame lost during automatic modulation; control will recycle

 

 

RECYCLING

 

 

once if “recycle” has been selected.

 

 

 

 

 

 

 

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty About this manual Audience Scope Document ConventionsHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Introduction Product DescriptionIntroduction SpecificationsSpecifications Veri-Flame Bases/Purge & No Purge Models DimensionsVeri-Flame Unit/All Models Remote Display Model Number 5602-DBP Veri-Flame/Modulating Model with Base Model NumberRemote Display Model Number 5602-DB DIP Switch Selection Modulation & Purge DIP Switch SettingsDIP Switch Location Main Fuel Valve Closed Switch Terminal Interlocks and Limit Switch Input Terminal Combustion AirIntroduction Standard Features Function SummaryTest Mode Run Mode Seconds Optional Features Status Lights PUSH-BUTTONSystem Installation Ignition Wiring Low Fire Input High Purge Input Remote Reset Remote Display & Power SupplyNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Purge and No Purge Bases Modulating BaseSequence Diagrams InputsSensor Installation Sensor Wiring Flame RodsScanners Scanner Sighting Considerations Flame Rod PositionTest Procedures Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame FailureTest Spark Sighting Test Limits & Interlock TestsIntroduction Maintenance Maintenance &TroubleshootingMonthly Checklist Yearly Checklist Troubleshooting Problem Possible Cause SolutionLED Status LED Status & Conditions forVeri-Flame Purge Models AIR FailureLED Status & Conditions forVeri-Flame Modulation Models Auto Interlocks ClosedRemote Display Messages Power on Veri-Flame Operating SequenceYES no YES Burner Shutdown AIR Failure Remote Display Diagnostic Messages Xxxxxx Lockout Pilot onInternal Fault Metric to English AppendixConversion Factors Metric to MetricIllustrated Parts List Pos Model Part Category Description Number

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.
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