Eclipse Combustion VeriFlame Single Burner Monitoring System, 5600 About this manual

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About this manual

AUDIENCE

SCOPE

DOCUMENT CONVENTIONS

This manual has been written for the people who select and install the product and the technicians who work on it. They are expected to have previous expe- rience with this kind of equipment.

This manual contains essential information for the proper installation and op- eration of the Eclipse Veri-Flame Burner Monitoring System.

Following the instructions in this manual should assure trouble-free installation and operation of the monitoring system. Read this manual carefully. Make sure that you understand its structure and contents. Obey all the safety instructions.

Do not deviate from any instructions or application limits in this manual with- out written consent from Eclipse Combustion, Inc.

If you do not understand any part of the information in this manual, do not continue. Contact your Eclipse sales office or Eclipse Combustion, Inc., Rock- ford, Illinois.

There are several special symbols in this document. You must know their meaning and importance.

The explanation of these symbols follows. Please read it thoroughly.

Danger:

Indicates hazards or unsafe practices which WILL result in severe personal injury or even death.

Only qualified and well trained personnel are allowed to carry out these instructions or procedures.

Act with great care and follow the instructions.

Warning:

Indicates hazards or unsafe practices which could result in severe personal injury or damage.

Act with great care and follow the instructions.

Caution:

Indicates hazards or unsafe practices which could result in damage to the machine or minor personal injury.

Act carefully.

Note:

Indicates an important part of the text.

Read the text thoroughly.

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty Audience Scope Document Conventions About this manualHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Product Description IntroductionSpecifications SpecificationsIntroduction Dimensions Veri-Flame Unit/All ModelsVeri-Flame Bases/Purge & No Purge Models Veri-Flame/Modulating Model with Base Model Number Remote Display Model Number 5602-DBRemote Display Model Number 5602-DBP Modulation & Purge DIP Switch Settings DIP Switch SelectionDIP Switch Location Function Summary Interlocks and Limit Switch Input Terminal Combustion AirIntroduction Standard Features Main Fuel Valve Closed Switch TerminalTest Mode Run Mode Seconds Status Lights PUSH-BUTTON Optional FeaturesSystem Installation High Purge Input Remote Reset Remote Display & Power Supply Ignition Wiring Low Fire InputNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Modulating Base Purge and No Purge BasesInputs Sequence DiagramsSensor Wiring Flame Rods Sensor InstallationFlame Rod Position Scanners Scanner Sighting ConsiderationsFlame Signal Strength Minimum Pilot Test Test ProceduresSpark Sighting Test Limits & Interlock Tests Pilot Flame Failure Test Main Flame FailureTestMaintenance &Troubleshooting Monthly Checklist Yearly ChecklistIntroduction Maintenance Problem Possible Cause Solution TroubleshootingLED Status AIR Failure LED Status & Conditions forVeri-Flame Purge ModelsAuto Interlocks Closed LED Status & Conditions forVeri-Flame Modulation ModelsRemote Display Messages Veri-Flame Operating Sequence Power onYES no YES Burner Shutdown AIR Failure Xxxxxx Lockout Pilot on Remote Display Diagnostic MessagesInternal Fault Metric to Metric AppendixConversion Factors Metric to EnglishPos Model Part Category Description Number Illustrated Parts List

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.
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