Eclipse Combustion 5600 Maintenance &Troubleshooting, Monthly Checklist Yearly Checklist

Page 28

Maintenance &Troubleshooting

8

INTRODUCTION

MAINTENANCE

Monthly Checklist

Yearly Checklist

28

This section is divided into two parts:

•The first part describes the maintenance procedures.

•The second part describes troubleshooting procedures, from identifying prob- lems to interpreting the operating conditions by the lit LEDs on the front cover.

Preventative maintenance is the key to a reliable, safe and efficient system. The core of any preventive maintenance program is a list of periodic tasks.

In the paragraphs that follow are suggestions for a monthly list and a yearly list.

Note:

The monthly list and the yearly list are an average interval. If your environment is dirty, then the intervals may be shorter.

Caution:

Turn off power before disconnecting or installing sensors, controls or modules.

1.Inspect flame-sensing devices for good condition and cleanliness. Keep scan- ner lenses clean with a soft, damp cloth, since small amounts of dust will mea- surably reduce the flame signal strength. Wash the flame rod electrode and insulator with soap and water, then rinse and dry thoroughly.

2.Test all the alarm systems for proper signals.

3.Check ignition spark electrodes and check proper gap.

4.Test interlock sequence of all safety equipment as described on page 27: manually make each interlock fail, noting what related equipment closes or stops as specified by the manufacturer.

Test flame safeguard by manually shutting off gas to the burner.

1.Test (leak test) safety shut-off valves for tightness of closure.

2.Test pressure switch settings by checking switch movements against pres- sure setting and comparing with actual impulse pressure.

3.Visually check ignition cable and connectors.

4.Make sure that the following components are not damaged or distorted:

•the burner nozzle

•the spark plugs

•the flame sensors

•the flame tube or combustion block of the burner

Eclipse Veri-Flame Instruction Manual 818 -2/02

Page 27 Page 29
Image 28
Page 27 Page 29
Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty About this manual Audience Scope Document ConventionsHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Introduction Product DescriptionSpecifications SpecificationsIntroduction Veri-Flame Unit/All Models DimensionsVeri-Flame Bases/Purge & No Purge Models Remote Display Model Number 5602-DB Veri-Flame/Modulating Model with Base Model NumberRemote Display Model Number 5602-DBP DIP Switch Selection Modulation & Purge DIP Switch SettingsDIP Switch Location Interlocks and Limit Switch Input Terminal Combustion Air Introduction Standard FeaturesMain Fuel Valve Closed Switch Terminal Function SummaryTest Mode Run Mode Seconds Optional Features Status Lights PUSH-BUTTONSystem Installation Ignition Wiring Low Fire Input High Purge Input Remote Reset Remote Display & Power SupplyNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Purge and No Purge Bases Modulating BaseSequence Diagrams InputsSensor Installation Sensor Wiring Flame RodsScanners Scanner Sighting Considerations Flame Rod PositionTest Procedures Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame FailureTest Spark Sighting Test Limits & Interlock TestsMonthly Checklist Yearly Checklist Maintenance &TroubleshootingIntroduction Maintenance Troubleshooting Problem Possible Cause SolutionLED Status LED Status & Conditions forVeri-Flame Purge Models AIR FailureLED Status & Conditions forVeri-Flame Modulation Models Auto Interlocks ClosedRemote Display Messages Power on Veri-Flame Operating SequenceYES no YES Burner Shutdown AIR Failure Remote Display Diagnostic Messages Xxxxxx Lockout Pilot onInternal Fault Appendix Conversion FactorsMetric to English Metric to MetricIllustrated Parts List Pos Model Part Category Description Number

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.
Top Page Image Contents