Eclipse Combustion Eclipse Burner Manual: Your Guide to Veri-Flame Single Burner Monitoring Systems

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Introduction

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PRODUCT

DESCRIPTION

The Eclipse Combustion Veri-Flame Single Burner Monitoring System controls the start-up sequence and monitors the flame of single gas, oil, or combination gas/oil burners. There are three different models to the Veri-Flame line: the no purge, the purge and the modulation models. Each model features field select- able trial for ignition (TFI). Each model is also available for use with four types of flame sensor: ultraviolet (UV), self-check UV, infrared (IR) and flame rod.

The Veri-Flame No Purge and Purge models are available in three different series—5602, 5603 and 5605. The 5602 Series is UL listed, CSA certified, FM approved and IRI acceptable; the 5605 Series is UL listed, FM approved and IRI acceptable. The 5603 Series is for 240VAC applications not requiring US or Canadian certifications.

The Veri-Flame Modulation model is available in two different series: 5602 and 5603. Both series are capable of modulation (high and low fire purging).The 5602 Series is UL listed, CSA certified, FM approved and IRI acceptable. The 5603 Series is for 240VAC applications not requiring US or Canadian certifica- tions.

Figure 1 .1 Veri-Flame Single Burner Monitoring System (Purge Unit Shown)

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty About this manual Audience Scope Document ConventionsHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Introduction Product DescriptionIntroduction SpecificationsSpecifications Veri-Flame Bases/Purge & No Purge Models DimensionsVeri-Flame Unit/All Models Remote Display Model Number 5602-DBP Veri-Flame/Modulating Model with Base Model NumberRemote Display Model Number 5602-DB DIP Switch Selection Modulation & Purge DIP Switch SettingsDIP Switch Location Interlocks and Limit Switch Input Terminal Combustion Air Introduction Standard FeaturesMain Fuel Valve Closed Switch Terminal Function SummaryTest Mode Run Mode Seconds Optional Features Status Lights PUSH-BUTTONSystem Installation Ignition Wiring Low Fire Input High Purge Input Remote Reset Remote Display & Power SupplyNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Purge and No Purge Bases Modulating BaseSequence Diagrams InputsSensor Installation Sensor Wiring Flame RodsScanners Scanner Sighting Considerations Flame Rod PositionTest Procedures Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame FailureTest Spark Sighting Test Limits & Interlock TestsIntroduction Maintenance Maintenance &TroubleshootingMonthly Checklist Yearly Checklist Troubleshooting Problem Possible Cause SolutionLED Status LED Status & Conditions forVeri-Flame Purge Models AIR FailureLED Status & Conditions forVeri-Flame Modulation Models Auto Interlocks ClosedRemote Display Messages Power on Veri-Flame Operating SequenceYES no YES Burner Shutdown AIR Failure Remote Display Diagnostic Messages Xxxxxx Lockout Pilot onInternal Fault Appendix Conversion FactorsMetric to English Metric to MetricIllustrated Parts List Pos Model Part Category Description Number

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.