Eclipse Combustion 5600, VeriFlame Single Burner Monitoring System instruction manual Seconds

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System Errors & Lockout Conditions (Continued)

High to Low Fire Purge Modulation Capability with High to Low Fire Position Switch Interlocks

4)Low fire fail (for modulating model)–low fire switch open prior to trial for ignition.

5)High fire fail (for modulating model)–high fire switch is not closed at the end of high fire purge.

The following situations will result in a lockout condition:

6)Air failure (for purge and modulation models) – loss of combustion air anytime during the operational cycle. The Air Failure LED will be on for this condition. (See “Recycle Mode”).

7)Pilot flame fail (for all models) loss of flame during the trial for pilot ignition period. The Flame Failure LED will be on for this condition.

8)Main flame fail (for all models) loss of flame during the main burner trial for ignition or run period (recycling not selected). The Flame Failure LED will be on for this condition.

The following result in lockout conditions after 30 seconds, the system error light blinks about 14 times and then remains on:

9)If a flame is detected out of sequence, which may be caused by:

a)a faulty scanner (for all models);

b)electrical interference on the sensor wiring (for all models);

c)a flame exists in the burner or in the line of sight of a scanner, due to a gas leak, product fire or other condition (for all models).

10)Air flow switch closed before start-up (for purge and modulation models).

For modulation models: the modulation feature incorporates a high fire purge time and a low fire purge time into the purge sequence. This feature allows the Veri-Flame to sequence internal dry contacts which can be used by the customer requiring a high fire purge of the combustion chamber before ignition.

The high fire and low fire purge times are selectable by means of DIP switches (see Section 3,“DIP Switch Settings” on page 12):

SW4

15 seconds

SW6

................................ 60 seconds

SW5

30 seconds

SW7

............................. 120 seconds

The selected times are additive and apply to both the high fire and low fire purge times (that is, high and low fire times are always identical).

The modulation terminals will sequence as follows:

Sequence Step

Internal Contact Connections

 

 

 

Power Off

Terminal 10 (Common)

Terminal 11 (Auto)

Power On, Limits Open

Terminal 10 (Common)

Terminal 12 (Low Fire)

Purge To High Fire

Terminal 10 (Common)

Terminal 13

(High Fire)

 

 

 

 

Purge To Low Fire

Terminal 10 (Common)

Terminal 12

(Low Fire)

 

 

 

 

Automatic Modulation

Terminal 10 (Common)

Terminal 11

(Auto)

 

 

 

 

Alarm and Lockout

Terminal 10 (Common)

Terminal 12

(Low Fire)

 

 

 

 

The Automatic step occurs when the burners are operating and allows the burner firing rate to be controlled by an automatic temperature controller.

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Contents VeriFlame Single Burner Monitoring System Copyright Disclaimer Notice Liability Warranty About this manual Audience Scope Document ConventionsHOW to GET Help Table of Contents Page LED Status & Conditions for No Purge Models Table Introduction Product DescriptionSpecifications SpecificationsIntroduction Veri-Flame Unit/All Models DimensionsVeri-Flame Bases/Purge & No Purge Models Remote Display Model Number 5602-DB Veri-Flame/Modulating Model with Base Model NumberRemote Display Model Number 5602-DBP DIP Switch Selection Modulation & Purge DIP Switch SettingsDIP Switch Location Interlocks and Limit Switch Input Terminal Combustion Air Introduction Standard FeaturesMain Fuel Valve Closed Switch Terminal Function SummaryTest Mode Run Mode Seconds Optional Features Status Lights PUSH-BUTTONSystem Installation Ignition Wiring Low Fire Input High Purge Input Remote Reset Remote Display & Power SupplyNo Purge and Purge Wiring Diagrams No Purge Models Typical Connections For All Models Purge and No Purge Bases Modulating BaseSequence Diagrams InputsSensor Installation Sensor Wiring Flame RodsScanners Scanner Sighting Considerations Flame Rod PositionTest Procedures Flame Signal Strength Minimum Pilot TestPilot Flame Failure Test Main Flame FailureTest Spark Sighting Test Limits & Interlock TestsMonthly Checklist Yearly Checklist Maintenance &TroubleshootingIntroduction Maintenance Troubleshooting Problem Possible Cause SolutionLED Status LED Status & Conditions forVeri-Flame Purge Models AIR FailureLED Status & Conditions forVeri-Flame Modulation Models Auto Interlocks ClosedRemote Display Messages Power on Veri-Flame Operating SequenceYES no YES Burner Shutdown AIR Failure Remote Display Diagnostic Messages Xxxxxx Lockout Pilot onInternal Fault Appendix Conversion FactorsMetric to English Metric to MetricIllustrated Parts List Pos Model Part Category Description Number

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.