Lochinvar 51 operation manual Check inlet gas supply, Natural Gas Pipe Capacity Chart

Page 48

Installation & Operation Manual

7Gas connections

Table 7A Natural Gas Pipe Size Chart

Nominal

 

 

 

 

Natural Gas Pipe Capacity Chart

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Iron Pipe

 

 

 

Length of Pipe in Straight Feet for 1/2 PSI

 

 

 

Size (Inches)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

20

30

40

50

60

70

80

90

100

125

150

175

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

175

120

97

82

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

369

256

205

174

155

141

128

121

113

106

95

86

79

74

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

697

477

384

328

292

267

246

236

210

200

179

164

149

138

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/4

1400

974

789

677

595

543

502

472

441

410

369

333

308

287

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/2

2150

1500

1210

1020

923

830

769

707

666

636

564

513

472

441

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

4100

2820

2260

1950

1720

1560

1440

1330

1250

1180

1100

974

871

820

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-1/2

6460

4460

3610

3100

2720

2460

2310

2100

2000

1900

1700

1540

1400

1300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

11200

7900

6400

5400

4870

4410

4000

3800

3540

3330

3000

2720

2500

2340

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

23500

16100

13100

11100

10000

9000

8300

7690

7380

6870

6150

5640

5130

4720

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿WARNING

Knight wall mount boilers are typically shipped ready to fire on natural gas. Check boiler rating plate to determine which fuel the boiler is set for. If set to natural gas, it may be converted to LP by installing an orifice (see page 13). In order to operate on LP gas, an orifice MUST BE installed. Failure to comply could result in severe personal injury, death, or substantial property damage.

Check inlet gas supply

NOTICE

CSA or UL listed flexible gas connections are acceptable, but you must exercise caution to ensure that the line has adequate capacity to allow your boiler to fire at full rate. Consult with local codes for proper installation or service procedures.

3.

Loosen the set screw one (1) full turn from inside the

 

pressure tap on top of the gas valve. Place the tubing of

 

the manometer over the tap once the set screw is

 

loosened as shown in FIG. 7-3.

4.

Slowly turn on the gas supply at the field installed

 

manual gas valve.

5.

Turn the power switch to the “ON” position.

￿WARNING

DO NOT adjust or attempt to measure gas valve outlet pressure. The gas valve is factory-set for the correct outlet pressure. This setting is suitable for natural gas and propane, requiring no field adjustment. Attempting to alter or measure the gas valve outlet pressure could result in damage to the valve, causing potential severe personal injury, death, or substantial property damage.

6.

Adjust the temperature set point on the control panel of

 

the SMART SYSTEM control module to call for heat.

7.

Observe the gas supply pressure as the burner fires at

 

100% of rated input. Percent of burner input will be

 

displayed on the control panel.

8.

Ensure inlet pressure is within specified range.

 

Minimum and maximum gas supply pressures are

 

specified in this section of the manual.

9.

If gas supply pressure is within normal range and no

The gas piping must be sized for the proper flow and length of pipe, to avoid excessive pressure drop. Both the gas meter and the gas regulator must be properly sized for the total gas load.

If you experience a pressure drop greater than 1 inch w.c., the meter, regulator, or gas line is undersized or in need of service. Perform the steps below when checking inlet gas supply:

1.Turn the main power switch to the “OFF” position.

2.Shut off gas supply at the manual gas valve in the gas piping to the appliance.

48

 

adjustments are needed, proceed on to Step 11.

10.

If the gas pressure is out of range, contact the gas utility,

 

gas supplier, qualified installer or service agency to

 

determine the necessary steps to provide proper gas

 

pressure to the control.

11.

Turn the power switch to the “OFF” position.

12.

Shut off the gas supply at the manual gas valve in the gas

 

piping to the appliance.

13.

Remove the manometer from the pressure tap on top of

 

the gas valve. Re-tighten the set screw inside the pressure

 

tap.

Image 48
Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchangerModels 51 Ratings Knight Wall Mount Boiler =B=R RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Provide air openings to room Vent and air pipingWall mounting location Prevent combustion air contaminationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting the boiler Mounting to a concrete wallMounting to a metal studded wall Mounting to a wood studded wallGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstall vent and combustion air piping Requirements for installation in CanadaInstalling vent and air piping PVC/CPVC Vent piping materialsPVC/CPVC air intake/vent connections Air inlet pipe materialsApproved Stainless Steel Vent Manufacturers MakeStainless steel vent Boiler FlueBoiler Boiler Flue Intake Air AdapterStainless steel air intake/vent connections Removing from existing ventVent and air system Vent, air piping and terminationOptional room air Model Kit Number KIT30051 Air contaminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Vent Size2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionTermination and fittings Multiple vent/air terminationsSidewall termination installation Sidewall termination optional concentric ventDescription and usage 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletHydronic piping Near boiler piping components Near boiler piping connections Circulator sizingModel Minimum Pipe Pump Size GrundfosArmstrong Variable speed pump setup Variable speed pump optionModel Grundfos UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Multiple Boilers Multiple Temperatures Model 8Single Boiler Zoned with Valves Model 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Low voltage connectionsOutdoor temperature sensor Louver proving switchFlow switch ThermostatAlarm contacts Wiring of the cascadeSystem supply sensor Boiler management systemInstallation Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemClean/Inspect Trap Assembly Check for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayAccess modes InstallerUser Knight wall mount boiler control module 1Control PanelCall for Heat Information Right Select no Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check ignition ground wiring Check all boiler wiringCheck control settings Check expansion tankCheck flame signal Cleaning boiler heat exchangerReview with owner Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram Page Page

51 specifications

Lochinvar 51 is an innovative and robust residential boiler system designed for high-efficiency heating needs. A popular choice among homeowners, the Lochinvar 51 stands out in the market due to its advanced features and eco-friendly technologies.

One of the main features of Lochinvar 51 is its compact design, making it ideal for installation in limited space environments such as attics or closets. Despite its small footprint, it boasts a powerful heating capacity, suitable for varying home sizes. The boiler operates with a modulating gas burner that allows it to adjust its heat output according to the demand, ensuring efficiency and comfort throughout the day.

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In conclusion, the Lochinvar 51 is an exceptional choice for homeowners looking for a reliable, efficient, and technologically advanced heating solution. With its impressive heating capacity, durable design, and innovative control features, it sets a high standard in residential boiler performance, making it a top contender in today’s market.