Lochinvar 51 operation manual Condensate disposal, Condensate drain

Page 54

Installation & Operation Manual

9Condensate disposal

Condensate drain

1.This boiler is a high efficiency appliance that produces condensate.

2.The bottom of the boiler has a 1/2 inch pipe for connection of a 1/2 inch PVC pipe (FIG. 9-1).

3.Slope condensate tubing down and away from the boiler into a drain or condensate neutralizing filter. Condensate from the Knight wall mount boiler will be slightly acidic (typically with a pH from 3 to 5). Install a neutralizing filter if required by local codes.

A Neutralizer Kit is available from the factory (Kit 3087).

4.Do not expose condensate line to freezing temperatures.

5.Use only plastic tubing or piping as a condensate drain line (FIG. 9-1).

6.Leave the top of the tee assembly installed in the unit open, this is needed as a vacuum break. The blocked drain switch will shut the boiler down before any condensate can flow out of the tee.

 

NOTICE

Use materials approved by the authority

 

having jurisdiction. In the absence of other

 

 

 

 

 

 

authority, PVC and CPVC pipe must comply

 

 

with ASTM D1785 or D2845. Cement and

 

 

primer must comply with ASME D2564 or

 

 

F493. For Canada use CSA or ULC certified

 

 

PVC or CPVC pipe, fittings, and cement.

 

 

To allow for proper drainage on large

 

NOTICE

 

horizontal runs, a second line vent may be

 

 

 

 

required and tubing size may need to increase

 

 

to 1 inch.

The condensate line must remain unobstructed, allowing free flow of condensate. If condensate is allowed to freeze in the line or if the line is obstructed in any other manner, condensate can exit from the boiler tee, resulting in potential water damage to property.

7.A condensate removal pump is required if the boiler is below the drain. When installing a condensate pump, select one approved for use with condensing boilers and furnaces. The pump should have an overflow switch to prevent property damage from condensate spillage. The switch should be wired in series with the blocked drain switch inside the boiler (see FIG. 10-1 on page 56).

Figure 9-1Condensate Disposal

CONDENSATE TRAP

REMOVABLE CAP

FOR CLEANING TRAP

CONDENSATE DRAIN CONNECTION - ROUTE TO FLOOR DRAIN OR NEUTRALIZING FILTER USING:

1/2" PVC PIPE & FITTINGS or 1/2" CPVC PIPE & FITTINGS or 5/8" I.D. PLASTIC TUBING (FIELD SUPPLIED)

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Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchangerModels 51 Ratings Knight Wall Mount Boiler =B=R RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Wall mounting location Provide air openings to roomVent and air piping Prevent combustion air contaminationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting to a metal studded wall Mounting the boilerMounting to a concrete wall Mounting to a wood studded wallGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstalling vent and air piping Install vent and combustion air pipingRequirements for installation in Canada PVC/CPVC Vent piping materialsApproved Stainless Steel Vent Manufacturers PVC/CPVC air intake/vent connectionsAir inlet pipe materials MakeBoiler Stainless steel ventBoiler Flue Boiler Flue Intake Air AdapterVent and air system Stainless steel air intake/vent connectionsRemoving from existing vent Vent, air piping and terminationOptional room air Model Kit Number KIT30051 Air contaminationVent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Vent Size2AClearance to Gravity Air Inlets Termination and fittings Prepare wall penetrationsPrepare wall penetrations Alternate Field Supplied Option Multiple vent/air terminationsSidewall termination installation Sidewall termination optional concentric ventDescription and usage 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletHydronic piping Near boiler piping components Near boiler piping connections Circulator sizingModel Minimum Pipe Pump Size GrundfosArmstrong Model Grundfos Variable speed pump setupVariable speed pump option UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Multiple Boilers Multiple Temperatures Model 8Single Boiler Zoned with Valves Model 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsFlow switch Outdoor temperature sensorLouver proving switch ThermostatSystem supply sensor Alarm contactsWiring of the cascade Boiler management systemInstallation Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayAccess modes InstallerUser Knight wall mount boiler control module 1Control PanelCall for Heat Information Right Select no Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check control settings Check ignition ground wiringCheck all boiler wiring Check expansion tankReview with owner Check flame signalCleaning boiler heat exchanger Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram Page Page

51 specifications

Lochinvar 51 is an innovative and robust residential boiler system designed for high-efficiency heating needs. A popular choice among homeowners, the Lochinvar 51 stands out in the market due to its advanced features and eco-friendly technologies.

One of the main features of Lochinvar 51 is its compact design, making it ideal for installation in limited space environments such as attics or closets. Despite its small footprint, it boasts a powerful heating capacity, suitable for varying home sizes. The boiler operates with a modulating gas burner that allows it to adjust its heat output according to the demand, ensuring efficiency and comfort throughout the day.

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In conclusion, the Lochinvar 51 is an exceptional choice for homeowners looking for a reliable, efficient, and technologically advanced heating solution. With its impressive heating capacity, durable design, and innovative control features, it sets a high standard in residential boiler performance, making it a top contender in today’s market.