Lochinvar 51 operation manual Protection features

Page 62

Installation & Operation Manual

11 Operating information

Ramp delay

For systems with lower flow, the SMART SYSTEM can limit the firing rate (when enabled) when a space heating call for heat starts, or when switching from a DHW call for heat to a space heating call for heat. There are six (6) limits that can be programmed, as well as six (6) time intervals corresponding to each limit. The sixth limit will also limit the firing rate for the rest of the call for heat.

Gradient limiting

If during operation of the boiler the outlet water temperature is rising too quickly, the control will reduce the firing rate to its lowest setting.

Outdoor air reset

With the outdoor air sensor connected, the control module will calculate the set points of the three (3) space heating demands based on the programmed reset curves. The installer can change the slope of the reset curves by several adjustable parameters. The user can limit the maximum set point for the system using the space heating set points.

Protection features

Outlet temperature, flue temperature, and temperature rise limiting

The outlet temperature is monitored by the boiler outlet temperature sensor. When the outlet temperature exceeds 185°F, the unit will reduce the fan speed. If the outlet water temperature exceeds 195°F the control will shut the unit down until it cools off.

The control module monitors the flue temperature by a sensor located in the flue exhaust. If the flue temperature exceeds 215°F the control will reduce the maximum fan speed. If the flue temperature exceeds 240°F the control will shut the unit down. The unit will restart automatically once the flue temperature drops 25°F and the minimum off time has expired.

The control monitors the temperature difference between the inlet and the outlet sensor. If this difference exceeds 55°F the control will reduce the maximum fan speed. If the temperature difference exceeds 60°F the control will shut the unit down. The unit will restart automatically once the temperature difference has dropped below 55°F and the minimum off time has expired.

Boost function

If outdoor air reset is active, and any space heating demand has been active continuously for a set period of time (time adjustable by installer) and there has been no DHW demands, the control will increase the set point of that demand by a fixed number of degrees (adjustable by installer). This process will continue until the space heating demand ends, the set point reaches the programmed set point or a maximum of 20 increases has occurred. Once the system heat demand is satisfied, the set point will revert to the value determined by the reset curve.

Night setback

The controller may be programmed to reduce the space heating and DHW set points during certain times each week. Seven different start and stop times may be programmed for the space heating setback and seven start and stop times for the DHW setback.

Flame current support

To prevent nuisance shutdowns when the boiler is firing at minimum rates, the control will increase the firing rate when the flame signal drops too low.

Freeze protection

DO NOT install the boiler in a room likely to freeze.

The following integral feature of the SMART SYSTEM control module provides some protection for the boiler only -- not for the system.

The SMART SYSTEM control module provides freeze-up protection as follows when the boiler water temperature drops below 45°F:

Below 45°F, the boiler and system pumps operate constantly.

Below 37°F, the boiler turns on.

Boiler and pumps turn off if boiler water temperature rises above 45°F.

Lower temperatures may be programmed for systems with anti-freeze solutions.

 

 

When system return

temperatures

are

NOTICE

 

 

maintained below the dew point,

 

 

 

 

condensation will form on the inside of the

 

 

boiler jacket causing some internal sheet

 

 

metal components to rust.

 

 

 

This feature of the SMART SYSTEM control

￿ CAUTION

 

 

module does not eliminate the possibility of

 

 

freezing. The installation must still use

 

 

recognized design,

installation

and

 

 

maintenance practice to prevent freeze

 

 

potential for the boiler and system.

 

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Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchangerModels 51 Ratings Knight Wall Mount Boiler =B=R RatingDetermine boiler location Installation must comply withCloset and alcove installations Before locating the boiler, check1Closet Installation Minimum Required Clearances Wall mounting location Provide air openings to roomVent and air piping Prevent combustion air contaminationAreas likely to have contaminants When using an existing vent system to install a new boilerProducts to avoid When removing a boiler from existing common vent system Gas conversions Prepare boilerRemove boiler from wood pallet Mounting to a metal studded wall Mounting the boilerMounting to a concrete wall Mounting to a wood studded wallGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstalling vent and air piping Install vent and combustion air pipingRequirements for installation in Canada PVC/CPVC Vent piping materialsApproved Stainless Steel Vent Manufacturers PVC/CPVC air intake/vent connectionsAir inlet pipe materials MakeBoiler Stainless steel ventBoiler Flue Boiler Flue Intake Air AdapterVent and air system Stainless steel air intake/vent connectionsRemoving from existing vent Vent, air piping and terminationOptional room air Model Kit Number KIT30051 Air contaminationVent/air termination sidewall If using the alternate sidewall terminationSidewall direct venting Vent Size2AClearance to Gravity Air Inlets Termination and fittings Prepare wall penetrationsPrepare wall penetrations Alternate Field Supplied Option Multiple vent/air terminationsDescription and usage Sidewall termination installationSidewall termination optional concentric vent 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletHydronic piping Near boiler piping components Near boiler piping connections Circulator sizingArmstrong ModelMinimum Pipe Pump Size Grundfos Model Grundfos Variable speed pump setupVariable speed pump option UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Multiple Boilers Multiple Temperatures Model 8Single Boiler Zoned with Valves Model 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasLength of Pipe in Straight Feet for 1/2 PSI Natural Gas Pipe Capacity ChartCheck inlet gas supply Gas valve replacement Gas PressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsFlow switch Outdoor temperature sensorLouver proving switch ThermostatSystem supply sensor Alarm contactsWiring of the cascade Boiler management systemInstallation Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Clean/Inspect Trap AssemblyCheck for gas leaks Check thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayUser Access modesInstaller Knight wall mount boiler control module 1Control PanelCall for Heat Information Right Select no Owner maintenance Maintenance Maintenance and annual startupService technician Maintenance Check control settings Check ignition ground wiringCheck all boiler wiring Check expansion tankReview with owner Check flame signalCleaning boiler heat exchanger Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram Page Page

51 specifications

Lochinvar 51 is an innovative and robust residential boiler system designed for high-efficiency heating needs. A popular choice among homeowners, the Lochinvar 51 stands out in the market due to its advanced features and eco-friendly technologies.

One of the main features of Lochinvar 51 is its compact design, making it ideal for installation in limited space environments such as attics or closets. Despite its small footprint, it boasts a powerful heating capacity, suitable for varying home sizes. The boiler operates with a modulating gas burner that allows it to adjust its heat output according to the demand, ensuring efficiency and comfort throughout the day.

The Lochinvar 51 employs a cutting-edge heat exchanger made from stainless steel, which is highly durable and resistant to corrosion. This design not only enhances the boiler's performance but also increases its lifespan. The unit offers impressive AFUE (Annual Fuel Utilization Efficiency) ratings, showcasing its capability to convert a significant portion of fuel into usable heat, thus minimizing energy waste and reducing heating costs.

Technologically, the Lochinvar 51 is equipped with advanced control systems that facilitate precise temperature management. The intuitive interface allows homeowners to easily set their desired temperature and monitor the system’s performance. Additionally, the integration of outdoor reset technology helps optimize energy consumption by adjusting the water temperature based on outside weather conditions, leading to further energy savings.

Safety features are also paramount in the Lochinvar 51. It includes built-in safeguards that monitor pressure and temperature, automatically shutting down the system in case of any irregularities. This not only protects the boiler but also ensures peace of mind for users.

Moreover, Lochinvar 51 supports compatibility with smart home systems, providing homeowners with remote control capabilities via mobile devices. This innovative feature enhances user convenience, allowing for easy adjustments and monitoring of the heating system from anywhere.

In conclusion, the Lochinvar 51 is an exceptional choice for homeowners looking for a reliable, efficient, and technologically advanced heating solution. With its impressive heating capacity, durable design, and innovative control features, it sets a high standard in residential boiler performance, making it a top contender in today’s market.