Lochinvar 51 operation manual Operating information, General

Page 61

Installation & Operation Manual

11 Operating information

General

How the boiler operates

The Knight wall mount boiler uses an advanced stainless steel heat exchanger and electronic control module that allows fully condensing operation. The blower pulls in air and pushes flue products out of the boiler through the heat exchanger and flue piping. The control module regulates blower speed to control the boiler firing rate. The gas valve senses the amount of air flowing into the boiler and allows only the right amount of gas to flow.

How the control module operates

The SMART SYSTEM control module receives inputs from boiler sensors and external devices. The control module activates and controls the blower and gas valve to regulate heat input and switches the boiler, Domestic Hot Water (DHW), and system pumps on and off as needed. The user programs the module to meet system needs by adjusting control parameters. These parameters set operating temperatures and boiler operating modes. Boiler operation can be based on boiler outlet water temperature, boiler inlet water temperature, system temperature, a 0 - 10V signal, or Modbus, depending on the parameter settings.

Control inputs and outputs

Room thermostat

There are three (3) thermostat connections available on this control. These inputs tell the boiler to provide water for space heating. Each thermostat connection has its own set point and outdoor air reset curve. When multiple thermostats have a call for heat the control will give priority to the demand with the highest set point.

Example: Assume that both Room Thermostat 1 and Room Thermostat 2 have a call for heat. RoomThermostat 1 has a set point of 110°F. Room Thermostat 2 has a set point of 140°F. The boiler will regulate the system temperature to 140°F until Room Thermostat 2 has been satisfied. Once Room Thermostat 2 has been satisified the boiler will provide 110°F water to the system.

￿CAUTION When multiple temperature loops are used, thermostatic mixing valves are

required for the protection of any low temperature loops.

0 - 10V input (set point or power)

The Knight wall mount boiler can be controlled by a Building Management System (BMS) using a 0 - 10 vdc signal. The control can be configured by the installer to use this signal to either control set point or firing rate.

The Knight wall mount boiler can also be programmed to accept a call for heat from a 0 - 10V signal, reference the Knight Wall Mount Service Manual for a detailed explanation of this procedure.

DHW priority

The SMART SYSTEM control allows the connection of a DHW thermostat or tank sensor to the low voltage connection board. When a tank sensor is connected, the DHW thermostat input is ignored.

DHW / space heating (SH) cycling

If a DHW call for heat is received while a space heating call is in progress and the DHW is in Normal Mode, the control will start the DHW pump and shut the boiler pump off. The system pump will remain on. If the space heating call is still active while the DHW call is in operation, the control will wait for 30 minutes (time adjustable by installer) then it will switch back to the space heating demand. There is a timer to switch from space heating to DHW and a timer to switch from DHW to space heating. The control will switch back and forth until one of the heat demands end.

Programmable controlling sensor

The control module is programmed to use the outlet sensor as the control sensor by default. If a system supply sensor is connected, the control automatically uses it as the control sensor. The control sensor can be changed by the installer to the inlet sensor. If the inlet sensor is chosen as the controlling sensor, it is recommended that the system supply sensor be installed in order to provide the best control of the inlet temperature.

Anti-cycling

After the burner turns off, the control will delay the next burner cycle for a set time period (time is adjustable by the installer). The time delay will be bypassed if the inlet water temperature drops too far during the delay.

Boiler and system pump control

The boiler pump will run whenever the burner is firing, unless the DHW is programmed for Normal Mode and the boiler is heating the DHW tank. The boiler pump will run during Freeze Protection Mode as well. It will continue to run for a short time after the burner turns off or the Freeze Protection Mode ends.

The system pump will run whenever there is a space heating call for heat, or the boiler goes into Freeze Protection Mode. It will continue to run for a short time after the end of the heat demand or the Freeze Protection Mode. The system pump can be programmed to run continuously if desired. In either case, it will not run during outdoor shutdown.

Temperature control

Modulation

The Knight wall mount boiler is capable of modulating its firing rate from a minimum of 20% to a maximum of 100%. The firing rate is dictated by the call for heat (i.e., space heating or domestic hot water), the heating load, ramp delay (if enabled), and various other temperature limitations.

61

Page 60 Page 62
Image 61
Page 60 Page 62
Contents Models 51 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Knight Wall Mount Boiler How it worksModels 51 Knight Wall Mount Boiler =B=R Rating RatingsCloset and alcove installations Installation must comply withDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Vent and air piping Provide air openings to roomWall mounting location Prevent combustion air contaminationProducts to avoid When using an existing vent system to install a new boilerAreas likely to have contaminants When removing a boiler from existing common vent system Remove boiler from wood pallet Prepare boilerGas conversions Mounting to a concrete wall Mounting the boilerMounting to a metal studded wall Mounting to a wood studded wallDirect venting options Sidewall Vent General ventingDirect venting options Vertical Vent, Sidewall Air Direct venting options Vertical VentRequirements for installation in Canada Install vent and combustion air pipingInstalling vent and air piping PVC/CPVC Vent piping materialsAir inlet pipe materials PVC/CPVC air intake/vent connectionsApproved Stainless Steel Vent Manufacturers MakeBoiler Flue Stainless steel ventBoiler Boiler Flue Intake Air AdapterRemoving from existing vent Stainless steel air intake/vent connectionsVent and air system Vent, air piping and terminationModel Kit Number KIT30051 Air contamination Optional room airSidewall direct venting If using the alternate sidewall terminationVent/air termination sidewall Vent Size2AClearance to Gravity Air Inlets Prepare wall penetrations Alternate Field Supplied Option Prepare wall penetrationsTermination and fittings Multiple vent/air terminationsSidewall termination optional concentric vent Sidewall termination installationDescription and usage Sidewall termination optional concentric vent models 8Concentric Vent Dimensional DrawingMultiventing sidewall terminations 10Concentric Vent Sidewall AttachmentVent/air termination vertical Vertical direct venting2Vertical Terminations with Multiple Boilers Prepare roof penetrationsVertical termination optional concentric vent Vertical termination installationMinimum Combustion AIR Typical Multiventing vertical terminationsConcentric Venting Arrangement Alternate vertical concentric ventingAIR Inlet Flue Exhaust Seal CAP Existing Flue Outlet Existing vent as a chaseHydronic piping Near boiler piping components Circulator sizing Near boiler piping connectionsMinimum Pipe Pump Size Grundfos ModelArmstrong Variable speed pump option Variable speed pump setupModel Grundfos UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Multiple Boilers Multiple Temperatures Model 8Single Boiler Zoned with Valves Model 10Single Boiler Non-Zoned Primary/Secondary Piping Gas connections Connecting gas supply pipingPropane Gas Natural gasCheck inlet gas supply Natural Gas Pipe Capacity ChartLength of Pipe in Straight Feet for 1/2 PSI Gas Pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low voltage connectionsLouver proving switch Outdoor temperature sensorFlow switch ThermostatWiring of the cascade Alarm contactsSystem supply sensor Boiler management systemInstallation Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck for gas leaks Check thermostat circuits Clean/Inspect Trap AssemblyInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Natural Gas Propane Set space heating operationConfiguration of the cascade Verify DHW modeSet domestic hot water DHW operation General Operating informationProtection features Boiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationInstaller Access modesUser 1Control Panel Knight wall mount boiler control moduleCall for Heat Information Right Select no Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check all boiler wiring Check ignition ground wiringCheck control settings Check expansion tankCleaning boiler heat exchanger Check flame signalReview with owner Oiled bearing circulatorsPC Interface Diagrams2Wiring Diagram Page Page

51 specifications

Lochinvar 51 is an innovative and robust residential boiler system designed for high-efficiency heating needs. A popular choice among homeowners, the Lochinvar 51 stands out in the market due to its advanced features and eco-friendly technologies.

One of the main features of Lochinvar 51 is its compact design, making it ideal for installation in limited space environments such as attics or closets. Despite its small footprint, it boasts a powerful heating capacity, suitable for varying home sizes. The boiler operates with a modulating gas burner that allows it to adjust its heat output according to the demand, ensuring efficiency and comfort throughout the day.

The Lochinvar 51 employs a cutting-edge heat exchanger made from stainless steel, which is highly durable and resistant to corrosion. This design not only enhances the boiler's performance but also increases its lifespan. The unit offers impressive AFUE (Annual Fuel Utilization Efficiency) ratings, showcasing its capability to convert a significant portion of fuel into usable heat, thus minimizing energy waste and reducing heating costs.

Technologically, the Lochinvar 51 is equipped with advanced control systems that facilitate precise temperature management. The intuitive interface allows homeowners to easily set their desired temperature and monitor the system’s performance. Additionally, the integration of outdoor reset technology helps optimize energy consumption by adjusting the water temperature based on outside weather conditions, leading to further energy savings.

Safety features are also paramount in the Lochinvar 51. It includes built-in safeguards that monitor pressure and temperature, automatically shutting down the system in case of any irregularities. This not only protects the boiler but also ensures peace of mind for users.

Moreover, Lochinvar 51 supports compatibility with smart home systems, providing homeowners with remote control capabilities via mobile devices. This innovative feature enhances user convenience, allowing for easy adjustments and monitoring of the heating system from anywhere.

In conclusion, the Lochinvar 51 is an exceptional choice for homeowners looking for a reliable, efficient, and technologically advanced heating solution. With its impressive heating capacity, durable design, and innovative control features, it sets a high standard in residential boiler performance, making it a top contender in today’s market.
Top Page Image Contents