Lochinvar 51 Set domestic hot water DHW operation, Verify DHW mode, Configuration of the cascade

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10 Start-up

Set domestic hot water (DHW) operation

Verify DHW mode

There are two (2) modes of operation for DHW. In Normal Mode, when a DHW demand begins, the control will start the DHW pump, turn off the boiler pump (if running), and modulate to bring the outlet temperature to the DHW boiler set point. The maximum firing rate may be limited in this mode if desired.

In Zone Mode it is assumed that the indirect DHW tank is piped as a zone on the primary loop. When a DHW demand begins, the control will turn on the DHW pump output, and raise the system temperature set point to the DHW boiler set point (if higher). The system pump and the boiler pump will be turned on. In this mode, any low temperature zones (such as radiant heating) may need additional controls to limit the water temperature sent to those zones.

Set DHW target temperature

When in the DHW Mode, the control will modulate to maintain the boiler outlet temperature or system supply temperature to a set point. This set point is set at the factory to 180°F. If a different set point is desired, the appropriate parameter in the control must be changed. See the Knight Wall Mount Service Manual for a detailed explanation of this procedure.

Set maximum DHW fan speed

If the rated input of the indirect tank is less than the maximum output of the boiler, change the maximum DHW fan speed setting to limit the boiler output accordingly, see the Knight Wall Mount Service Manual for a detailed explanation of this procedure.

Set clock

 

 

Please note that the brackets ([]) denote

NOTICE

screen status.

 

 

The SMART SYSTEM control has a built-in clock that it uses for its night setback feature and for logging events. This clock must be set when the boiler is installed, and anytime the boiler has been powered off for more than 4 hours. Use the following procedure to set the clock:

1.Press and hold the LEFT SELECT [MENU] key for at least 5 seconds.

2.The display changes to read [PASSWORD], with four (4) zeros below it.

3.Press the RIGHT SELECT [SAVE] key.

4.The display will then show a menu with the time and date and temperature unit.

5.Press the NAVIGATION dial twice.

6.Turn the NAVIGATION dial to adjust the hours. Press the NAVIGATION dial.

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Installation & Operation Manual

7.Turn the NAVIGATION dial to adjust the minutes. Press the NAVIGATION dial.

8.Turn the NAVIGATION dial to adjust the month. Press the NAVIGATION dial.

9.Turn the NAVIGATION dial to adjust the date. Press the NAVIGATION dial.

10.Turn the NAVIGATION dial to adjust the year. Press the RIGHT SELECT [SAVE] key.

11.Press the RIGHT SELECT [HOME] key.

NOTICE

The internal clock does not adjust for

Daylight Savings Time and therefore, will

 

 

require a manual adjustment.

Configuration of the cascade

NOTICE

Please note that the brackets ([]) denote

screen status.

 

When installed in a Cascade system, the individual controls must be programmed for cascade operation. This is accomplished by accessing the control parameters.

Press the [MENU] key for at least five (5) seconds. Input the Installer code as described in the Knight Wall Mount Service Manual. Once the control parameters have been accessed, use the NAVIGATION dial to select the Control Mode parameters. Press the NAVIGATION dial to access these parameters.

Rotate the NAVIGATION dial to select the parameter Cascade Address. Press the NAVIGATION dial to access this parameter. Each appliance in the Cascade system must be programmed with its own address. The boiler designated as the Leader will have an address of 0. The remaining boilers in the Cascade will be Members and have addresses from 1 - 7. Rotate the NAVIGATION dial to select the appropriate address. Press the RIGHT SELECT [SAVE] key. If installing the boilers in an existing system, the new boilers should be programmed as the Leader and/or the higher number addresses.

Press the RIGHT SELECT [HOME] key to upload the address into the control. Repeat this procedure for all boilers in the Cascade, designating the Leader control and the Member controls.

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Contents Models 51 Contents When servicing boiler Please read before proceedingKnight Wall Mount Boiler How it works Stainless steel heat exchangerModels 51 Ratings Knight Wall Mount Boiler =B=R RatingInstallation must comply with Closet and alcove installationsDetermine boiler location Before locating the boiler, check1Closet Installation Minimum Required Clearances Provide air openings to room Vent and air pipingWall mounting location Prevent combustion air contaminationWhen using an existing vent system to install a new boiler Products to avoidAreas likely to have contaminants When removing a boiler from existing common vent system Prepare boiler Remove boiler from wood palletGas conversions Mounting the boiler Mounting to a concrete wallMounting to a metal studded wall Mounting to a wood studded wallGeneral venting Direct venting options Sidewall VentDirect venting options Vertical Vent Direct venting options Vertical Vent, Sidewall AirInstall vent and combustion air piping Requirements for installation in CanadaInstalling vent and air piping PVC/CPVC Vent piping materialsPVC/CPVC air intake/vent connections Air inlet pipe materialsApproved Stainless Steel Vent Manufacturers MakeStainless steel vent Boiler FlueBoiler Boiler Flue Intake Air AdapterStainless steel air intake/vent connections Removing from existing ventVent and air system Vent, air piping and terminationOptional room air Model Kit Number KIT30051 Air contaminationIf using the alternate sidewall termination Sidewall direct ventingVent/air termination sidewall Vent Size2AClearance to Gravity Air Inlets Prepare wall penetrations Prepare wall penetrations Alternate Field Supplied OptionTermination and fittings Multiple vent/air terminationsSidewall termination installation Sidewall termination optional concentric ventDescription and usage 8Concentric Vent Dimensional Drawing Sidewall termination optional concentric vent models10Concentric Vent Sidewall Attachment Multiventing sidewall terminationsVertical direct venting Vent/air termination verticalPrepare roof penetrations 2Vertical Terminations with Multiple BoilersVertical termination installation Vertical termination optional concentric ventMultiventing vertical terminations Minimum Combustion AIR TypicalAlternate vertical concentric venting Concentric Venting ArrangementExisting vent as a chase AIR Inlet Flue Exhaust Seal CAP Existing Flue OutletHydronic piping Near boiler piping components Near boiler piping connections Circulator sizingModel Minimum Pipe Pump Size GrundfosArmstrong Variable speed pump setup Variable speed pump optionModel Grundfos UP26-96 FC/VS IFC VS Stratos 1.25 3 x3Single Boiler Single Temperature Zoned with Circulators Number of Units 5Single Boiler Multiple Temperatures Multiple Boilers Multiple Temperatures Model 8Single Boiler Zoned with Valves Model 10Single Boiler Non-Zoned Primary/Secondary Piping Connecting gas supply piping Gas connectionsNatural gas Propane GasNatural Gas Pipe Capacity Chart Check inlet gas supplyLength of Pipe in Straight Feet for 1/2 PSI Gas valve replacement Gas PressureField wiring Installation must comply withLine voltage connections Low voltage connectionsOutdoor temperature sensor Louver proving switchFlow switch ThermostatAlarm contacts Wiring of the cascadeSystem supply sensor Boiler management systemInstallation Condensate disposal Condensate drainFreeze protection when used Start-upCheck/control water chemistry Fill and test water systemClean/Inspect Trap Assembly Check for gas leaks Check thermostat circuitsInspect/fill condensate system Inspect/check condensate lines and fittingsFinal checks before starting the boiler Start the boilerIf boiler does not start correctly Check system and boiler2Operating Instructions Set space heating operation Natural Gas PropaneVerify DHW mode Configuration of the cascadeSet domestic hot water DHW operation Operating information GeneralProtection features Boiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayAccess modes InstallerUser Knight wall mount boiler control module 1Control PanelCall for Heat Information Right Select no Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check ignition ground wiring Check all boiler wiringCheck control settings Check expansion tankCheck flame signal Cleaning boiler heat exchangerReview with owner Oiled bearing circulatorsDiagrams PC Interface2Wiring Diagram Page Page

51 specifications

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