Lochinvar 400-801 operation manual Sequence of operation, Operation Display

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Outdoor Knight XL Installation & Operation Manual

8 Operating information (continued)

 

Sequence of operation

 

OPERATION

DISPLAY

1.Upon a call for heat, the gas pressure switch(es) must be closed.

2.Once the gas pressure switch(es) are closed, the control turns on the appropriate pumps (system and boiler pumps for space heating, DHW pump for DHW). The flow switch and/or LWCO must close.

3.The air pressure switch and blocked drain switch must close.

4.The control starts the prepurge cycle by initiating the blower.

5.The control starts the trial for ignition by firing the spark electrode and opening the gas valve.

6.If flame is not detected after the sparking ends, the control will perform a postpurge, then start another prepurge cycle and try to light the burner again. On the 501 and larger models, the control will lock out if this second attempt also fails. On the 400 model, the control will perform a total of 4 attempts before locking out.

7.If flame is detected, it holds the firing rate steady for a few seconds to let the flame stabilize, then it begins to modulate the firing rate based on a set point or some other command (such as a 0-10V BMS signal).

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Contents Outdoor Knight XL Models 400 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Outdoor Knight XL How it worksModel Models 601 Outdoor Knight XL Boiler Ahri Rating RatingsDetermine boiler location Installation must comply withBefore locating the boiler, check Prevent combustion air contamination Provide clearancesOutdoor vent / air intake location Flooring and foundationPrepare boiler Install flue pipe assembly Models 400Remove boiler from wood pallet Models 701 3Install flue pipe assembly Models 701Gas conversions Model 4Installing Propane Orifice ModelLeveling the boiler Models 601Hydronic piping TEE with 1 Fitting on TOP Nipple Close Nipple Near boiler piping components Flow switch adjustmentCirculator sizing Near boiler piping connectionsVariable speed pump option Pressure Head Feet20F 25F 30F 35F Model 7Single Boiler Multiple Temperatures 8Single Boiler Primary/Secondary Piping Manifold Pipe Sizes in Inches mm Number of Units10Multiple Boilers Primary/Secondary Piping Temperature Wires to Loop Sensors 120VAC to Gas connections Connecting gas supply pipingPropane Gas Natural gasInches Check inlet gas supplyGas pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsThermostat Outdoor temperature sensorHigh gas pressure switch Low gas pressure switchModBus Flow switchAlarm contacts Wiring of the cascade3Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and fittings Check for gas leaksCheck thermostat circuits Inspect/fill condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctlyFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade How the control module operates Operating informationGeneral How the boiler operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle User Access modesInstaller Outdoor Knight XL control moduleCall for Heat Information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankInspect ignition and flame sense electrodes Check ignition ground wiringCheck all boiler wiring Check control settingsModel Kit Part Component Number Description Check flame signalCleaning boiler heat exchanger Review with ownerHigh Voltage Diagrams2Ladder Diagram
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400-801 specifications

The Lochinvar 400-801 is a high-efficiency commercial boiler that embodies advanced engineering and cutting-edge technology. Designed for a variety of commercial applications, this boiler is known for its reliability, efficiency, and robust performance.

One of the standout features of the Lochinvar 400-801 is its high thermal efficiency, which can reach up to 99%. This efficiency not only reduces fuel consumption but also lowers operating costs, making it an economical choice for businesses seeking to minimize overhead. The boiler employs a stainless steel fire-tube heat exchanger that ensures optimal heat transfer and durability. This construction allows for enhanced resistance to corrosion, thereby extending the boiler's lifespan.

The Lochinvar 400-801 is equipped with advanced control technologies that enhance its performance. With its built-in SMART SYSTEM control, users can easily monitor and manage the boiler’s operations, optimizing performance while ensuring ease of use. This control system features a user-friendly interface that provides real-time data, including temperature settings, pressure readings, and operational status, allowing for quick diagnostics and efficient troubleshooting.

Safety is paramount in the design of the Lochinvar 400-801. The boiler includes a comprehensive safety system that incorporates multiple safety interlocks and a venting system that prevents backflow and ensures safe exhaust. Moreover, the unit is designed to operate with minimal noise, making it suitable for environments where noise reduction is crucial.

Installation and maintenance of the Lochinvar 400-801 are straightforward, thanks to its compact design and multiple venting options. The low-profile construction allows for flexibility in placement, making it an ideal fit for tight spaces. Maintenance tasks are simplified with accessible components, minimizing downtime and ensuring the system operates efficiently over its lifespan.

In conclusion, the Lochinvar 400-801 stands out in the commercial boiler market with its blend of efficiency, reliability, and innovation. With its advanced technologies and features, businesses can achieve significant energy savings while ensuring comfortable and consistent heat for various applications. The Lochinvar 400-801 is an investment in quality and performance, backed by a well-established brand in the heating industry. Whether for a new installation or a replacement, this boiler offers a comprehensive solution for commercial heating needs.
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