Lochinvar 400-801 operation manual Sequence of operation, Operation Display

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	Outdoor Knight XL Installation & Operation Manual
8 Operating information (continued)
Sequence of operation
OPERATION	DISPLAY

1.Upon a call for heat, the gas pressure switch(es) must be closed.

2.Once the gas pressure switch(es) are closed, the control turns on the appropriate pumps (system and boiler pumps for space heating, DHW pump for DHW). The ﬂow switch and/or LWCO must close.

3.The air pressure switch and blocked drain switch must close.

4.The control starts the prepurge cycle by initiating the blower.

5.The control starts the trial for ignition by ﬁring the spark electrode and opening the gas valve.

6.If ﬂame is not detected after the sparking ends, the control will perform a postpurge, then start another prepurge cycle and try to light the burner again. On the 501 and larger models, the control will lock out if this second attempt also fails. On the 400 model, the control will perform a total of 4 attempts before locking out.

7.If ﬂame is detected, it holds the ﬁring rate steady for a few seconds to let the ﬂame stabilize, then it begins to modulate the ﬁring rate based on a set point or some other command (such as a 0-10V BMS signal).

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Contents

Outdoor Knight XL Models 400 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Outdoor Knight XL How it worksModel Models 601 Outdoor Knight XL Boiler Ahri Rating RatingsDetermine boiler location Installation must comply withBefore locating the boiler, check Prevent combustion air contamination Provide clearancesOutdoor vent / air intake location Flooring and foundationPrepare boiler Install ﬂue pipe assembly Models 400Remove boiler from wood pallet Models 701 3Install ﬂue pipe assembly Models 701Gas conversions Model 4Installing Propane Oriﬁce ModelLeveling the boiler Models 601Hydronic piping TEE with 1 Fitting on TOP Nipple Close Nipple Near boiler piping components Flow switch adjustmentCirculator sizing Near boiler piping connectionsVariable speed pump option Pressure Head Feet20F 25F 30F 35F Model 7Single Boiler Multiple Temperatures 8Single Boiler Primary/Secondary Piping Manifold Pipe Sizes in Inches mm Number of Units10Multiple Boilers Primary/Secondary Piping Temperature Wires to Loop Sensors 120VAC to Gas connections Connecting gas supply pipingPropane Gas Natural gasInches Check inlet gas supplyGas pressure Gas valve replacementLow voltage connections Field wiringInstallation must comply with Line voltage connectionsThermostat Outdoor temperature sensorHigh gas pressure switch Low gas pressure switchModBus Flow switchAlarm contacts Wiring of the cascade3Low Voltage Field Wiring Connections Condensate drain Condensate disposalFill and test water system Freeze protection when usedStart-up Check/control water chemistryInspect/check condensate lines and ﬁttings Check for gas leaksCheck thermostat circuits Inspect/ﬁll condensate systemCheck system and boiler Final checks before starting the boilerStart the boiler If boiler does not start correctlyFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConﬁguration of the cascade How the control module operates Operating informationGeneral How the boiler operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle User Access modesInstaller Outdoor Knight XL control moduleCall for Heat Information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check boiler relief valve Flue vent system and air pipingCheck water system Check expansion tankInspect ignition and ﬂame sense electrodes Check ignition ground wiringCheck all boiler wiring Check control settingsModel Kit Part Component Number Description Check ﬂame signalCleaning boiler heat exchanger Review with ownerHigh Voltage Diagrams2Ladder Diagram