Lochinvar 400-801 Provide clearances, Outdoor vent / air intake location, Flooring and foundation

Page 9

Outdoor Knight XL Installation & Operation Manual

1 Determine boiler location (continued)

Provide clearances:

Clearances from combustible materials

1.Hot water pipes—at least 1/4" (6 mm) from combustible materials.

2.Jacket—minimum of 0" from right side and 14" from rear side for proximity from combustible materials.

3.Vent—minimum of 1" from combustible materials.

Clearances for service access

1.If you do not provide the minimum clearances shown, it may not be possible to service the boiler without removing it from the space.

Recommended service clearances

Front: 30" (762mm)

Top: 24" (610mm)

Left side: 24" (610mm)

Rear: 24" (610mm)

Outdoor vent / air intake location:

￿WARNING The flue products discharged from the flue outlet on the outdoor vent may be

very hot. Avoid touching or making other direct contact with the flue gases or the vent termination. These components are hot and direct contact can result in burns.

To prevent recirculation of the flue products into the combustion air inlet, follow all instructions in this section.

Flue gas condensate can condense on exterior walls or on the vent. Some discoloration or exterior building or unit surfaces can be expected. Adjacent brick or masonry surfaces should be protected with a rust resistant sheet metal plate.

Maintain a minimum of 24" clearance to the air inlet.

Locate the outdoor vent termination at least 48" (1.22m) below and 48" (1.22m) horizontally from any window, door, walkway or gravity air intake.

Locate the unit at least 10 feet (3.05m) away from any forced inlet.

Multiple unit outdoor installations require 24" (1.22m) clearance between each vent termination.

Clearances around outdoor installations can change with time. Do not allow the growth of trees, shrubs or other plants to obstruct the proper operation of the outdoor vent system.

Flooring and foundation

Flooring

The Outdoor Knight XL is approved for installation on combustible flooring.

￿WARNING Do not install the boiler on carpeting even if foundation is used. Fire can result,

causing severe personal injury, death, or substantial property damage.

Under no circumstances is the manufacturer to be held responsible for water damage in connection with this appliance, or any of its components. If flooding is possible, elevate the boiler sufficiently to prevent water from reaching the boiler.

Prevent combustion air contamination

Do not install unit in locations that can allow contamination of combustion air. Refer to Table 1A for products and areas which may cause contaminated combustion air.

Table 1A Corrosive Contaminants and Sources

Products to avoid:

Spray cans containing chloro/fluorocarbons

Permanent wave solutions

Chlorinated waxes/cleaners

Chlorine-based swimming pool chemicals

Calcium chloride used for thawing

Sodium chloride used for water softening

Refrigerant leaks

Paint or varnish removers

Hydrochloric acid/muriatic acid

Cements and glues

Antistatic fabric softeners used in clothes dryers

Chlorine-type bleaches, detergents, and cleaning solvents found in household laundry rooms

Adhesives used to fasten building products and other similar products

Areas likely to have contaminants

Dry cleaning/laundry areas and establishments

Swimming pools

Metal fabrication plants

Beauty shops

Refrigeration repair shops

Photo processing plants

Auto body shops

Plastic manufacturing plants

Furniture refinishing areas and establishments

New building construction

Remodeling areas

Garages with workshops

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Image 9 Contents
Outdoor Knight XL Models 400 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Outdoor Knight XL How it worksModel Models 601 Outdoor Knight XL Boiler Ahri Rating RatingsInstallation must comply with Determine boiler locationBefore locating the boiler, check Outdoor vent / air intake location Provide clearancesFlooring and foundation Prevent combustion air contaminationInstall flue pipe assembly Models 400 Prepare boilerRemove boiler from wood pallet Models 701 3Install flue pipe assembly Models 701Gas conversions Model 4Installing Propane Orifice ModelLeveling the boiler Models 601Hydronic piping TEE with 1 Fitting on TOP Nipple Close Nipple Near boiler piping components Flow switch adjustmentNear boiler piping connections Circulator sizingVariable speed pump option Head Feet Pressure20F 25F 30F 35F Model 7Single Boiler Multiple Temperatures 8Single Boiler Primary/Secondary Piping Manifold Pipe Sizes in Inches mm Number of Units10Multiple Boilers Primary/Secondary Piping Temperature Wires to Loop Sensors 120VAC to Gas connections Connecting gas supply pipingPropane Gas Natural gasInches Check inlet gas supplyGas pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low voltage connectionsHigh gas pressure switch Outdoor temperature sensorLow gas pressure switch ThermostatAlarm contacts Flow switchWiring of the cascade ModBus3Low Voltage Field Wiring Connections Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationVerify DHW mode Set domestic hot water DHW operationConfiguration of the cascade General Operating informationHow the boiler operates How the control module operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle Installer Access modesOutdoor Knight XL control module UserCall for Heat Information Dial Function Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Model Kit Part Component Number DescriptionHigh Voltage Diagrams2Ladder Diagram