Lochinvar 400-801 operation manual Number of Units, Manifold Pipe Sizes in Inches mm

Page 21

Outdoor Knight XL Installation & Operation Manual

3 Hydronic piping (continued)

Figure 3-9Multiple Boilers - Multiple Temperatures

 

 

 

Number of Units

 

 

Model

2

3

4

5

6

7

8

 

 

Manifold Pipe Sizes in Inches (mm)

 

400

2 1/2 (64)

3 (76)

3 1/2 (89)

4 (102)

4 (102)

5 (127)

6 (152)

501

3 (76)

3 1/2 (89)

4 (102)

5 (127)

5 (127)

6 (152)

6 (152)

601

3 1/2 (89)

4 (102)

5 (127)

5 (127)

6 (152)

6 (152)

8 (203)

701

3 1/2 (89)

5 (127)

5 (127)

6 (152)

6 (152)

8 (203)

8 (203)

801

4 (102)

5 (127)

5 (127)

6 (152)

8 (203)

8 (203)

8 (203)

TEMPERATURE

LOOP 3

 

TEMPERATURE

 

LOOP 2

 

TEMPERATURE

 

LOOP 1

LOOP SENSOR (3X)

AIR SEPARATOR

MAKE UP WATER

 

BALL VALVE

 

(TYPICAL)

BACK FLOW

 

PREVETER

 

PRESSURE

 

GAUGE

 

DRAIN POINT

EXPANSION

TANK

(TYPICAL)

INDIRECT DHW

 

 

TANK

WIRES TO

 

 

 

LOOP SENSORS

 

 

 

120VAC

 

 

MULTI-TEMP

TO PUMPS

 

 

 

 

LOOP CONTROL

 

 

 

 

 

 

(OPTIONAL)

 

 

 

24V SIGNAL TO

 

TO

 

MIXING VALVES

 

 

 

 

SYSTEM

 

SHIELDED CABLE

 

 

 

 

 

FROM

TO BOILER CONTROL

 

 

 

 

 

SYSTEM

Y-STRAINER

 

 

 

(RECOMMENDED)

 

 

 

FLOW CHECK

 

 

 

VALVE (TYPICAL)

ANTI-SCALD

 

PRESSURE

MIXING VALVE

 

 

 

RELIEF

COLD WATER IN

DOMESTIC

VALVE

HOT WATER

 

 

UNION (TYPICAL)

 

CIRCULATOR

 

BOILER 1

 

 

 

BOILER 2

TEMPERATURE/PRESSURE

GAUGE

 

BOILER CIRCULATOR

IMG00394

CAUTION

CAUTION

NOTICE

NOTICE

Indirect water heaters are capable of transferring a limited number of Btu’s into the water. Ensure boiler output does not not exceed indirect water heater transfer capabilities.

Mixing valves are required for the protection of low temperature loops.

Please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes.

Please note that these illustrations show an indoor tank to demonstrate piping concept only.

 

21

 

Image 21
Contents Outdoor Knight XL Models 400 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Outdoor Knight XL How it worksModel Models 601 Outdoor Knight XL Boiler Ahri Rating RatingsInstallation must comply with Determine boiler locationBefore locating the boiler, check Outdoor vent / air intake location Provide clearancesFlooring and foundation Prevent combustion air contaminationInstall flue pipe assembly Models 400 Prepare boilerRemove boiler from wood pallet Models 701 3Install flue pipe assembly Models 701Gas conversions Model 4Installing Propane Orifice ModelLeveling the boiler Models 601Hydronic piping TEE with 1 Fitting on TOP Nipple Close Nipple Near boiler piping components Flow switch adjustmentNear boiler piping connections Circulator sizingVariable speed pump option Head Feet Pressure20F 25F 30F 35F Model 7Single Boiler Multiple Temperatures 8Single Boiler Primary/Secondary Piping Manifold Pipe Sizes in Inches mm Number of Units10Multiple Boilers Primary/Secondary Piping Temperature Wires to Loop Sensors 120VAC to Gas connections Connecting gas supply pipingPropane Gas Natural gasInches Check inlet gas supplyGas pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low voltage connectionsHigh gas pressure switch Outdoor temperature sensorLow gas pressure switch ThermostatAlarm contacts Flow switchWiring of the cascade ModBus3Low Voltage Field Wiring Connections Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationVerify DHW mode Set domestic hot water DHW operationConfiguration of the cascade General Operating informationHow the boiler operates How the control module operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle Installer Access modesOutdoor Knight XL control module UserCall for Heat Information Dial Function Maintenance Maintenance and annual startup Service technicianOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Model Kit Part Component Number DescriptionHigh Voltage Diagrams2Ladder Diagram
Related manuals
Manual 48 pages 50.5 Kb

400-801 specifications

The Lochinvar 400-801 is a high-efficiency commercial boiler that embodies advanced engineering and cutting-edge technology. Designed for a variety of commercial applications, this boiler is known for its reliability, efficiency, and robust performance.

One of the standout features of the Lochinvar 400-801 is its high thermal efficiency, which can reach up to 99%. This efficiency not only reduces fuel consumption but also lowers operating costs, making it an economical choice for businesses seeking to minimize overhead. The boiler employs a stainless steel fire-tube heat exchanger that ensures optimal heat transfer and durability. This construction allows for enhanced resistance to corrosion, thereby extending the boiler's lifespan.

The Lochinvar 400-801 is equipped with advanced control technologies that enhance its performance. With its built-in SMART SYSTEM control, users can easily monitor and manage the boiler’s operations, optimizing performance while ensuring ease of use. This control system features a user-friendly interface that provides real-time data, including temperature settings, pressure readings, and operational status, allowing for quick diagnostics and efficient troubleshooting.

Safety is paramount in the design of the Lochinvar 400-801. The boiler includes a comprehensive safety system that incorporates multiple safety interlocks and a venting system that prevents backflow and ensures safe exhaust. Moreover, the unit is designed to operate with minimal noise, making it suitable for environments where noise reduction is crucial.

Installation and maintenance of the Lochinvar 400-801 are straightforward, thanks to its compact design and multiple venting options. The low-profile construction allows for flexibility in placement, making it an ideal fit for tight spaces. Maintenance tasks are simplified with accessible components, minimizing downtime and ensuring the system operates efficiently over its lifespan.

In conclusion, the Lochinvar 400-801 stands out in the commercial boiler market with its blend of efficiency, reliability, and innovation. With its advanced technologies and features, businesses can achieve significant energy savings while ensuring comfortable and consistent heat for various applications. The Lochinvar 400-801 is an investment in quality and performance, backed by a well-established brand in the heating industry. Whether for a new installation or a replacement, this boiler offers a comprehensive solution for commercial heating needs.