Lochinvar 400-801 operation manual Maintenance Maintenance and annual startup, Service technician

Page 49

Outdoor Knight XL Installation & Operation Manual

9 Maintenance

Maintenance and annual startup

Table 9A Service and Maintenance Schedules

Service technician

(see the following pages for instructions)

 

General:

 

 

 

 

• Address reported problems

 

• Inspect interior; clean and vacuum if

 

necessary;

 

 

 

• Clean condensate trap and fill with fresh

 

water

 

 

 

 

• Check for leaks (water, gas, flue,

 

condensate)

 

 

 

• Verify flue and air passage ways in good

 

condition and sealed tight

 

• Check

system

water

pressure/system

UP

piping/expansion tank

 

• Check control settings

 

-

 

 

 

 

START

• Check

ignition

and

flame sense

 

 

electrodes (sand off any deposits; clean

 

and reposition)

 

 

ANNUAL

• Check wiring and connections

• Perform start-up checkout and performance

 

 

verification per Section 7.

 

• Flame inspection (stable, uniform)

 

• Flame signal (at least 10 microamps at

 

high fire)

 

 

 

• Clean the heat exchanger if flue temperature

 

is more than 54°F (30°C) above return water

 

temperature.

 

 

If combustion or performance indicate need:

Clean heat exchanger

Remove and clean burner using compressed air only

Clean the blower wheel

Owner maintenance

(see the Outdoor Knight XL User’s Information

Manual for instructions)

Daily

• Check boiler area

• Check pressure/temperature

 

 

gauge

 

 

 

• Check air and vent termination

Monthly

screens

 

 

• Check relief valve

 

• Check condensate drain system

 

 

 

• Test low water cutoff (if used)

Periodically

• Reset button (low water cutoff)

 

 

 

Every

• Check boiler piping (gas and

water) for leaks

6 months

• Operate relief valve

 

 

 

End

• Shut boiler down (unless boiler

of season

used for domestic hot water)

months

 

 

 

49

Image 49 Contents
Outdoor Knight XL Models 400 Contents Please read before proceeding When servicing boilerStainless steel heat exchanger Outdoor Knight XL How it worksModel Models 601 Outdoor Knight XL Boiler Ahri Rating RatingsDetermine boiler location Installation must comply withBefore locating the boiler, check Outdoor vent / air intake location Provide clearancesFlooring and foundation Prevent combustion air contaminationPrepare boiler Install flue pipe assembly Models 400Remove boiler from wood pallet Models 701 3Install flue pipe assembly Models 701Gas conversions Model 4Installing Propane Orifice ModelLeveling the boiler Models 601Hydronic piping TEE with 1 Fitting on TOP Nipple Close Nipple Near boiler piping components Flow switch adjustmentCirculator sizing Near boiler piping connectionsVariable speed pump option Pressure Head Feet20F 25F 30F 35F Model 7Single Boiler Multiple Temperatures 8Single Boiler Primary/Secondary Piping Manifold Pipe Sizes in Inches mm Number of Units10Multiple Boilers Primary/Secondary Piping Temperature Wires to Loop Sensors 120VAC to Gas connections Connecting gas supply pipingPropane Gas Natural gasInches Check inlet gas supplyGas pressure Gas valve replacementInstallation must comply with Field wiringLine voltage connections Low voltage connectionsHigh gas pressure switch Outdoor temperature sensorLow gas pressure switch ThermostatAlarm contacts Flow switchWiring of the cascade ModBus3Low Voltage Field Wiring Connections Condensate drain Condensate disposalStart-up Freeze protection when usedCheck/control water chemistry Fill and test water systemCheck thermostat circuits Check for gas leaksInspect/fill condensate system Inspect/check condensate lines and fittingsStart the boiler Final checks before starting the boilerIf boiler does not start correctly Check system and boilerFor Your Safety Read Before Operating Natural Gas Propane Set space heating operationSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade General Operating informationHow the boiler operates How the control module operatesProtection features Temperature controlBoiler temperature regulation Cascade Outdoor reset operation, if usedOperation Display Sequence of operationStandby, ready to start a new cycle Installer Access modesOutdoor Knight XL control module UserCall for Heat Information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check water system Flue vent system and air pipingCheck expansion tank Check boiler relief valveCheck all boiler wiring Check ignition ground wiringCheck control settings Inspect ignition and flame sense electrodesCleaning boiler heat exchanger Check flame signalReview with owner Model Kit Part Component Number DescriptionHigh Voltage Diagrams2Ladder Diagram