Lochinvar 400-801 operation manual Call for Heat

Page 46

Outdoor Knight XL Installation & Operation Manual

8 Operating information

Figure 8-2Status Display Screen

A

(BOILER

STATUS)

C

(OPERATIONAL

INFORMATION)

D

(LEFT SELECT

KEY)

E

B

(CALL FOR

HEAT)

F

(RIGHT SELECT KEY)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(NAVIGATION DIAL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status Display Screens

Section

 

 

Display

 

Description

 

 

 

STANDBY

 

The unit has not received a call for heat from a remote thermostat nor

 

 

 

 

has it received a call for heat from a DHW thermostat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START

 

The unit has begun a burn cycle and is checking all safety circuits.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PREPURGE

 

The unit has initiated a prepurge period on a call for heat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGNITION

 

The unit has begun a spark period to ignite the main burner.

A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

%

 

 

 

 

 

 

 

The unit has fired and is running at the displayed percentage.

(Boiler Status

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The call for heat has been satisfied and the unit runs the fan for an

Bar)

 

 

POSTPURGE

 

additional postpurge period to clear the combustion chamber and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

vent system of residual flue products.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SHUTDOWN

 

The unit has been placed in the OFF position.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The controlled temperature has exceeded its set point and its offset.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOCKED

 

The unit has detected a condition that has temporarily interrupted

 

 

 

 

the current call for heat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Room Thermostat 1 has a call for heat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Room Thermostat 2 has a call for heat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Room Thermostat 3 has a call for heat.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Call for Heat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The tank thermostat or sensor has a call for heat.

Indicators)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indicates which room thermostat demand shows priority.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The unit is being controlled by a 0 - 10V BMS signal.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The member unit is supplying heat while in Cascade Mode.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46

Image 46 Contents
Outdoor Knight XL Models 400 Contents When servicing boiler Please read before proceedingOutdoor Knight XL How it works Stainless steel heat exchangerModel Models 601 Ratings Outdoor Knight XL Boiler Ahri RatingDetermine boiler location Installation must comply withBefore locating the boiler, check Flooring and foundation Provide clearancesOutdoor vent / air intake location Prevent combustion air contaminationPrepare boiler Install flue pipe assembly Models 400Remove boiler from wood pallet 3Install flue pipe assembly Models 701 Models 7014Installing Propane Orifice Model Gas conversions ModelModels 601 Leveling the boilerHydronic piping TEE with 1 Fitting on TOP Nipple Close Nipple Flow switch adjustment Near boiler piping componentsCirculator sizing Near boiler piping connectionsVariable speed pump option Pressure Head Feet20F 25F 30F 35F Model 7Single Boiler Multiple Temperatures 8Single Boiler Primary/Secondary Piping Number of Units Manifold Pipe Sizes in Inches mm10Multiple Boilers Primary/Secondary Piping Temperature Wires to Loop Sensors 120VAC to Connecting gas supply piping Gas connectionsNatural gas Propane GasCheck inlet gas supply InchesGas valve replacement Gas pressureLine voltage connections Field wiringInstallation must comply with Low voltage connectionsLow gas pressure switch Outdoor temperature sensorHigh gas pressure switch ThermostatWiring of the cascade Flow switchAlarm contacts ModBus3Low Voltage Field Wiring Connections Condensate disposal Condensate drainCheck/control water chemistry Freeze protection when usedStart-up Fill and test water systemInspect/fill condensate system Check for gas leaksCheck thermostat circuits Inspect/check condensate lines and fittingsIf boiler does not start correctly Final checks before starting the boilerStart the boiler Check system and boilerFor Your Safety Read Before Operating Set space heating operation Natural Gas PropaneSet domestic hot water DHW operation Verify DHW modeConfiguration of the cascade How the boiler operates Operating informationGeneral How the control module operatesTemperature control Protection featuresBoiler temperature regulation Outdoor reset operation, if used CascadeSequence of operation Operation DisplayStandby, ready to start a new cycle Outdoor Knight XL control module Access modesInstaller UserCall for Heat Information Dial Function Service technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Check expansion tank Flue vent system and air pipingCheck water system Check boiler relief valveCheck control settings Check ignition ground wiringCheck all boiler wiring Inspect ignition and flame sense electrodesReview with owner Check flame signalCleaning boiler heat exchanger Model Kit Part Component Number DescriptionDiagrams High Voltage2Ladder Diagram