Greenheck Fan 470654 manual Start-Up Blower

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Start-Up - Blower

Warning

Check the housing, blower, and ductwork for any foreign objects before running the blower.

warning

Disconnect and lock-out all power and gas before performing any maintenance or service to the unit. Failure to do so could result in serious injury or death and damage to equipment.

SPECIAL TOOLS REQUIRED

•Voltage Meter (with wire probes)

•Amperage Meter

•Pressure Gauges – (refrigerant)

•Tachometer

•Thermometer

•Incline manometer or equivalent

Check the Voltage

Before starting the unit, compare the supplied voltage, hertz, and phase with the unit and motor’s nameplate information.

Voltage, Hertz, Phase

VOLTS

 

 

HZ

 

 

PH

 

SUP HP

 

 

EXH HP

 

 

 

 

 

 

MCA

 

 

 

MOP

 

 

 

 

 

 

 

Electrical Nameplate

Check for Vibration

Check for unusual noise, vibration or overheating of the bearings. Reference the Troubleshooting section for corrective actions.

Important

Excessive vibration may be experienced during the initial start-up. Left unchecked, it can cause a multitude of problems including structural and/or component failure.

Important

Generally, fan vibration and noise is transmitted to other parts of the building by the ductwork. To minimize this undesirable effect, the use of heavy canvas duct connectors is recommended.

Motor Check

Measure the motor’s voltage, amps and RPM. Compare to the specifications. Motor amps can be reduced by lowering the motor RPM or increasing system static pressure.

Important

Additional starters and overloads may be provided in the make-up air control center for optional exhaust blowers. Any additional overloads must be checked for proper voltage, amps and RPMs.

Air Volume Measurement and Check

Measure the unit’s air volume (cfm) and compare it with the rated air volume. If the measured air volume is off,

Check the Blower Rotation

Open the blower access door and run the blower momentarily to determine the rotation. Arrows are placed on the blower scroll to indicate the proper direction or reference the example shown to the right.

 

 

 

n

 

 

 

io

 

 

 

t

 

 

a

R

o

t

 

 

 

 

 

 

Blower

Housing

Blower Rotation

adjust the fan’s RPM by changing/adjusting the drive.

Note

The most accurate way to measure the air volume is by using a pitot traverse method downstream of the blower. Other methods can be used, but should be proven and accurate.

Important

Note

To reverse the rotation on three phase units, disconnect and lock-out the power, then interchange any two power leads.

Note

To reverse the rotation on single phase units, disconnect and lock-out the power, then rewire the motor per the manufacturer’s instructions.

Important

If the blower is rotating in the wrong direction, the unit will move some air, but will not perform as designed. Be sure to perform a visual inspection to guarantee the correct blower rotation.

14Model VSU Make-Up Air

Changing the air volume can significantly increase the motor’s amps. If the air volume is changed, the motor’s amps must be checked to prevent overloading the motor.

Note

To ensure accuracy, the dampers are to be open when measuring the air volume.

®

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Contents Installation, Operation and Maintenance Manual Model VSU General Safety InformationUnpacking Inspection and Maintenance during StorageReceiving HandlingTable of Contents Product Overview SubassembliesBurner, Blower and Control Center Section Open ViewDampers Burner SubassemblyControl Center Installation Service Platform Material List Complete InstallationInstallation of Optional Service Platform Assembly Figure CInstallation of Electrical Wiring Determine the Supply Gas Requirements Installation of Direct Gas PipingInstall Additional Regulator if Required Installation of Building Pressure Control optional Check blower rotation Check for vibration Supply fan RPM Start-Up ChecklistUnit Model Number Start-Up Blower Set-Up Optional Components Check the Optional High and Low Gas Pressure SwitchesStart-Up Direct Gas Check the Supply Gas PressureSet the Maximum Firing Rate Maximum firing rate adjustmentSet the Burner Air Pressure Differential Measuring the Pressure DropRegulators and Modulating Valves Set the Minimum Firing RateMaxitrol Series 44 9 Terminals The Maxitrol Set the Unit’s Operating TemperatureFlame Signal Check Pilot Ignition Speed Variable Volume OperationOperation VAV Units optional ModulatingRecirculation Operation Operation Recirculating Units optionalOperation Electrical Electrical Sequence Exhaust Fan Contact S1 Closed optional3b. Heat Contact S4 Closed Direct Spark Flame Safeguard FSG Sequence3a. Heat Contact S4 Closed Pilot Ignition Heat Contact ClosedTroubleshooting Blower Does Not OperateMotor Overamps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Heater Does Not Operate Pilot Ignition Does not attempt to light No visible sparkAttempts to light, but no pilot visible spark Visible pilot Between 0.625 and 0.675 in. WC?Heater Does Not Operate Direct Spark Attempts to light, but no flame Visible spark Motors Maintenance RoutineBelt Drives WheelsMaintenance Fall Reference Typical Gas Train Layout with Direct Spark Ignition Heat Relay allows power to pass to heating controls Dirty Filter SwitchFan Relay allows power to pass to energize motor starter Control Center LayoutDateTime AM/PM Maintenance LogWarranty

470654 specifications

Greenheck Fan 470654 is a cutting-edge ventilation solution designed to meet the demanding requirements of commercial and industrial applications. Renowned for its reliability and efficiency, this fan model integrates advanced technologies and engineering to provide optimal air movement and control.

One of the standout features of the Greenheck Fan 470654 is its robust construction. Designed with high-quality materials, the fan promotes longevity and durability, making it suitable for use in tough environments. This fan features a heavy-gauge steel housing that minimizes vibration and enhances noise reduction, contributing to a quieter operation, a critical factor in maintaining a serene working environment.

The fan is equipped with a powerful motor that ensures efficient airflow, achieving high performance while consuming minimal energy. This energy efficiency is emphasized through the use of advanced motor technology, including variable frequency drive (VFD) compatibility. VFDs allow for precise control of the fan speed, enabling adjustments based on system demand, thus significantly reducing energy consumption and operating costs.

In terms of airflow performance, the Greenheck Fan 470654 is engineered to provide a high volume of air movement while maintaining static pressure. Its aerodynamic design minimizes resistance, enhancing overall efficiency. The fan is designed to operate across a range of static pressures, making it versatile for different applications, from commercial kitchens to large manufacturing facilities.

Additionally, the fan's installation is straightforward, thanks to its user-centric design. The model incorporates mounting brackets and options for various duct configurations, ensuring seamless integration into existing systems. Maintenance is also made easier with accessible components, allowing technicians to perform regular checks and upkeep without extensive downtime.

Safety features are a priority in the design of the Greenheck Fan 470654. It includes protective features such as thermal overload protection to prevent motor damage and extend operational life. The fan's design also adheres to industry standards and regulations, providing peace of mind for users.

In summary, the Greenheck Fan 470654 is a well-engineered solution that combines durability, efficiency, and advanced technology to deliver superior performance in ventilation applications. With its powerful motor, energy-saving capabilities, and ease of installation and maintenance, it stands out as a reliable choice for professionals seeking optimal airflow management.
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