Greenheck Fan 470654 manual Product Overview, Subassemblies

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Product Overview

The model is a vertically-configured make-up air unit designed for outdoor installations. It contains a highly efficient direct-fired gas burner to provide a heat source for the building or to simply temper the air. The unit is designed to provide sufficient air to replace air that is exhausted from the building and will also produce heat as needed. The make-up air volume produced by the unit can be regulated in a number of different ways, depending on the characteristics of the building.

The unit draws in fresh, outdoor air through a filter bank in the bottom of the unit and it then moves upward through a combustion chamber or through an optional burner bypass damper. A blower mounted in the top of the unit then forces the air into the building ductwork.

Airflow Arrangement

The unit can be ordered in a number of different configurations to provide 100% outdoor air or 80% recirculated air and 20% outdoor air. These units can also be ordered with a variable air volume (VAV) capability for flexibility in response to building air handling needs.

100% Outdoor Air

If the unit is configured only for 100% outdoor air, it draws outdoor air as needed through the filter bank at the bottom. The air moves upward through the combustion chamber and then it is blown into the building through user-supplied ductwork. The supply air volume is typically constant and can only be altered by changing the blower or motor pulleys.

80/20 Recirculated Air

When the unit is used as a primary heat source for the building, the unit will draw 80% of the needed air from the building and mix it with a minimum of 20% fresh outdoor air. Outdoor air is drawn through the combustion chamber and then mixed with the indoor air after the direct-fired gas heater has heated the air. The supply air volume is typically constant but the percentage of recirculated air can be modulated.

Variable Air Volume (VAV)

The VAV function can be selected when the outdoor air volume required by the building varies. This requires the installation of one bypass damper and selection of an appropriate motor/blower control system. This may involve installation of a Variable Frequency Drive (VFD) controller. Both bypass damper and VFD are factory installed.

4Model VSU Make-Up Air

Subassemblies

Filter Section / Vertical Mounting Stand

The filter section of the unit is factory installed in the mounting stand and shipped ready for installation on the concrete mounting pad. Each filter unit has a large access panel on the control end of the unit except for the housing size 50, which has an access door on both ends. Filters are either 2 in. thick pleated paper or 2 in. thick permanent metal type. Filters are changed by removing the access door(s) and sliding the filters in or out on their tracks.

The unit’s vertical mounting stand is fabricated of heavy-gauge, painted angle iron and flat stock steel. The nominal 24 in. high stand will support the entire unit so that the bottom of the filter unit is held 24 in. above ground level. For housing size 50, a nominal 48 in. high stand is minimum. In locations where heavy snowfall is common, greater minimum clearance should be specified in order to minimize the possibility of clogging filters with snow or debris. The stand with filter bank is shipped to the jobsite as a separate assembly. The unit filter bank is permanently installed in the mounting stand prior to shipment.

Optional Service Platform

A service platform is available

for permanent

attachment to the mounting stand. The platform

is shipped unassembled and requires field assembly. It is attached to the vertical mounting stand

by installing bolts with spacers between the two assemblies. The service platform should be attached to the unit only after the burner and blower assemblies are permanently set in place.

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Contents Installation, Operation and Maintenance Manual Model VSU General Safety InformationInspection and Maintenance during Storage ReceivingUnpacking HandlingTable of Contents Product Overview SubassembliesBurner, Blower and Control Center Section Open ViewControl Center Burner SubassemblyDampers Installation Installation of Optional Service Platform Complete InstallationService Platform Material List Assembly Figure CInstallation of Electrical Wiring Install Additional Regulator if Required Installation of Direct Gas PipingDetermine the Supply Gas Requirements Installation of Building Pressure Control optional Unit Model Number Start-Up ChecklistCheck blower rotation Check for vibration Supply fan RPM Start-Up Blower Check the Optional High and Low Gas Pressure Switches Start-Up Direct GasSet-Up Optional Components Check the Supply Gas PressureMaximum firing rate adjustment Set the Burner Air Pressure DifferentialSet the Maximum Firing Rate Measuring the Pressure DropRegulators and Modulating Valves Set the Minimum Firing RateFlame Signal Check Pilot Ignition Set the Unit’s Operating TemperatureMaxitrol Series 44 9 Terminals The Maxitrol Variable Volume Operation Operation VAV Units optionalSpeed ModulatingOperation Recirculating Units optional Operation ElectricalRecirculation Operation Electrical Sequence Exhaust Fan Contact S1 Closed optionalFlame Safeguard FSG Sequence 3a. Heat Contact S4 Closed Pilot Ignition3b. Heat Contact S4 Closed Direct Spark Heat Contact ClosedTroubleshooting Blower Does Not OperateMotor Overamps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Heater Does Not Operate Pilot Ignition Does not attempt to light No visible sparkAttempts to light, but no pilot visible spark Visible pilot Between 0.625 and 0.675 in. WC?Heater Does Not Operate Direct Spark Attempts to light, but no flame Visible spark Maintenance Routine Belt DrivesMotors WheelsMaintenance Fall Reference Typical Gas Train Layout with Direct Spark Ignition Dirty Filter Switch Fan Relay allows power to pass to energize motor starterHeat Relay allows power to pass to heating controls Control Center LayoutWarranty Maintenance LogDateTime AM/PM

470654 specifications

Greenheck Fan 470654 is a cutting-edge ventilation solution designed to meet the demanding requirements of commercial and industrial applications. Renowned for its reliability and efficiency, this fan model integrates advanced technologies and engineering to provide optimal air movement and control.

One of the standout features of the Greenheck Fan 470654 is its robust construction. Designed with high-quality materials, the fan promotes longevity and durability, making it suitable for use in tough environments. This fan features a heavy-gauge steel housing that minimizes vibration and enhances noise reduction, contributing to a quieter operation, a critical factor in maintaining a serene working environment.

The fan is equipped with a powerful motor that ensures efficient airflow, achieving high performance while consuming minimal energy. This energy efficiency is emphasized through the use of advanced motor technology, including variable frequency drive (VFD) compatibility. VFDs allow for precise control of the fan speed, enabling adjustments based on system demand, thus significantly reducing energy consumption and operating costs.

In terms of airflow performance, the Greenheck Fan 470654 is engineered to provide a high volume of air movement while maintaining static pressure. Its aerodynamic design minimizes resistance, enhancing overall efficiency. The fan is designed to operate across a range of static pressures, making it versatile for different applications, from commercial kitchens to large manufacturing facilities.

Additionally, the fan's installation is straightforward, thanks to its user-centric design. The model incorporates mounting brackets and options for various duct configurations, ensuring seamless integration into existing systems. Maintenance is also made easier with accessible components, allowing technicians to perform regular checks and upkeep without extensive downtime.

Safety features are a priority in the design of the Greenheck Fan 470654. It includes protective features such as thermal overload protection to prevent motor damage and extend operational life. The fan's design also adheres to industry standards and regulations, providing peace of mind for users.

In summary, the Greenheck Fan 470654 is a well-engineered solution that combines durability, efficiency, and advanced technology to deliver superior performance in ventilation applications. With its powerful motor, energy-saving capabilities, and ease of installation and maintenance, it stands out as a reliable choice for professionals seeking optimal airflow management.
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