Greenheck Fan 470654 manual Installation of Electrical Wiring

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Installation of Electrical Wiring

important

Before connecting power to the unit, read and understand the following instructions and wiring diagrams. Complete wiring diagrams are attached on the inside of the control center door(s).

important

All wiring should be done in accordance with the latest edition of the National Electric Code ANSI/ NFPA 70 and any local codes that may apply. In Canada, wiring should be done in accordance with the Canadian Electrical Code.

important

The equipment must be properly grounded. Any wiring running through the unit in the airstream must be protected by metal conduit, metal clad cable or raceways.

caution

If replacement wire is required, it must have a temperature rating of at least 105ºC, except for an energy cut-off or sensor lead wire which must be rated to 150ºC.

danger

High voltage electrical input is needed for this equipment. This work should be performed by a qualified electrician.

caution

Any wiring deviations may result in personal injury or property damage. Manufacturer is not responsible for any damage to, or failure of the unit caused by incorrect final wiring.

important

Manufacturer’s standard control voltage is 24 VAC. Control wire resistance should not exceed 0.75 ohms (approximately 285 feet total length for 14 gauge wire; 455 feet total length for 12 gauge wire). If the resistance exceeds 0.75 ohms, an industrial-style plug-in relay should be wired in place of the remote switch. The relay must be rated for at least 5 amps and have a 24 VAC coil. Failure to comply with these guidelines may cause motor starters to chatter or not pull in, resulting in contactor failures and/or motor failures.

Determine the Size of the Main Power Lines

The unit’s nameplate states the voltage and the unit’s MCA. The main power lines to the unit should be sized accordingly. The nameplate is located on the outside of the unit on the control panel side.

Determine the Size of Electric Heater Wiring

An optional electric heater may require a separate power supply. The power connection should be made to the factory provided electric heater disconnect and

10Model VSU Make-Up Air

must be compatible with the ratings on the nameplate, supply power voltage, phase and amperage. Consult ANSI/NFPA 70 and CSA C22.1 for proper conductor sizing.

Connect the Main Power

Connect the main power lines to the disconnect switch and main grounding lug(s). Torque field connections to manufacturer’s recommendations.

Wire the Optional Convenience Outlet

The convenience outlet requires a separate 115V power supply circuit. The circuit must include short circuit protection which may need to be supplied by others.

Wire the Optional Accessories

Reference the ladder diagram on the inside of the control center door for correct wiring of the following

accessories:

 

• Selectra Stat

• Indicating Lights

• Room Override

• Dirty Filter Indicator

• Blower Switch

• TSCP

• Heat Switch

• KSCP

 

 

 

NOTE

Wiring to the Selectra Stat should be in separate conduit or run with shielded cable.

NOTE

TSCP has number-to-number wiring.

NOTE

Large evaporative coolers may require a separate power supply.

Connect Field-Wired Low Voltage Components

Most factory-supplied electrical components are prewired. To determine what electrical accessories require additional field-wiring, refer to the unit-specific wiring diagram located on the inside of the control center access door.

The low voltage control circuit is 24 VAC and control wiring should not exceed 0.75 ohms.

Control wires should not be run inside the same conduit as that carrying the supply power. Make sure that field-supplied conduit does not interfere with access panel operation. All low voltage wiring should be run in conduit wherever it may be exposed to the weather.

If wire resistance exceeds 0.75 ohms, an industrial- style, plug-in relay should be added to the unit control center and wired in place of the remote switch (typically between terminal blocks R and G on the terminal strip). The relay must be rated for at least 5 amps and have a 24 VAC coil. Failure to comply with these guidelines may cause motor starters to “chatter” or not pull in which can cause contactor failures and/or motor failures.

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Contents Installation, Operation and Maintenance Manual Model VSU General Safety InformationUnpacking Inspection and Maintenance during StorageReceiving HandlingTable of Contents Product Overview SubassembliesBurner, Blower and Control Center Section Open ViewControl Center Burner SubassemblyDampers Installation Installation of Optional Service Platform Complete InstallationService Platform Material List Assembly Figure CInstallation of Electrical Wiring Install Additional Regulator if Required Installation of Direct Gas PipingDetermine the Supply Gas Requirements Installation of Building Pressure Control optional Unit Model Number Start-Up ChecklistCheck blower rotation Check for vibration Supply fan RPM Start-Up Blower Set-Up Optional Components Check the Optional High and Low Gas Pressure SwitchesStart-Up Direct Gas Check the Supply Gas PressureSet the Maximum Firing Rate Maximum firing rate adjustmentSet the Burner Air Pressure Differential Measuring the Pressure DropRegulators and Modulating Valves Set the Minimum Firing RateFlame Signal Check Pilot Ignition Set the Unit’s Operating TemperatureMaxitrol Series 44 9 Terminals The Maxitrol Speed Variable Volume OperationOperation VAV Units optional ModulatingRecirculation Operation Operation Recirculating Units optionalOperation Electrical Electrical Sequence Exhaust Fan Contact S1 Closed optional3b. Heat Contact S4 Closed Direct Spark Flame Safeguard FSG Sequence3a. Heat Contact S4 Closed Pilot Ignition Heat Contact ClosedTroubleshooting Blower Does Not OperateMotor Overamps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Heater Does Not Operate Pilot Ignition Does not attempt to light No visible sparkAttempts to light, but no pilot visible spark Visible pilot Between 0.625 and 0.675 in. WC?Heater Does Not Operate Direct Spark Attempts to light, but no flame Visible spark Motors Maintenance RoutineBelt Drives WheelsMaintenance Fall Reference Typical Gas Train Layout with Direct Spark Ignition Heat Relay allows power to pass to heating controls Dirty Filter SwitchFan Relay allows power to pass to energize motor starter Control Center LayoutWarranty Maintenance LogDateTime AM/PM